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Copper Alloy C64200 vs C65500

Copper Alloy · grade comparison

Copper Alloy C64200 and C65500 are both copper alloy grades. C64200 is the stronger of the two: yield strength 370 MPa (53.7 ksi) against 165 MPa (23.9 ksi) for C65500, about 124% more; tensile strength follows at 690 MPa (100 ksi) vs 400 MPa (58 ksi). In exchange, C65500 is the more ductile: elongation 60% versus 32% for C64200, and C64200 is harder (180 HB vs 78 HB). C64200 is lighter (7.69 g/cm³ vs 8.53 g/cm³ for C65500) and C64200 is stiffer (117 GPa vs 103 GPa). On the shop floor, C64200 machines more easily (good vs poor) and C65500 welds better (excellent vs very good).

C64200Choose it when strength drives the design, or when weight is the constraint.

C65500Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C64200 vs C65500: properties

C64200C65500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

117 GPa17 Msi
103 GPa14.9 Msi

Shear Modulus

44 GPa6.4 Msi
38.6 GPa5.6 Msi

Poisson's Ratio

0.32
0.34

Tensile Strength (Ultimate)

690 MPa100 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

370 MPa53.7 ksi
165 MPa23.9 ksi

Elongation at Break

32%
60%

Shear Strength

400 MPa58 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

210 MPa30.5 ksi
150 MPa21.8 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

180 HB
78 HB

Hardness, Rockwell B

87 HRB
40 HRB

Reduction in Area

—
55%

Same in both: Bulk Modulus 115 GPa16.7 Msi

Physical

Density and transition temperatures.

Density

7.69 g/cm³0.28 lb/in³
8.53 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,027°C1,881 °F
971°C1,780 °F

Liquidus Temperature

1,045°C1,913 °F
1,019°C1,866 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

376 J/kg·K0.09 BTU/lb·°F
377 J/kg·K0.09 BTU/lb·°F

Max Service Temperature (continuous)

300°C572 °F
200°C392 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 18 µm/m·K10 µin/in·°F · Latent Heat of Fusion 210 J/g90.3 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7 % IACS · Electrical Resistivity 2.46×10⁻⁷ Ω·m9.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.27 V

Same in both: Corrosion Resistance 72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
30%

Weldability

70 / 100
92 / 100

Formability (cold)

45 / 100
92 / 100

Brazeability / Solderability

30 / 100
85 / 100

Polishability

70 / 100
80 / 100

Same in both: Castability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

90 kN·m/kg
47 kN·m/kg

Specific Stiffness (E / density)

15.2 MN·m/kg
12.1 MN·m/kg

Modulus of Resilience

585 kJ/m³
132 kJ/m³

Thermal Diffusivity

15.6 mm²/s
11.2 mm²/s

Thermal Shock Resistance Index

15
8

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC64200C65500

Manufacturing and finishing

CapabilityC64200C65500
Default conditionHR50O
Relative cost$$$$$ Specialty$$$$$ Specialty
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 9 finishes: Chrome Plating, Copper Plating, Electroless Nickel (EN), Electropolishing, Gold Plating, Nickel Plating, Painting, Silver Plating, Tin Plating.

C64200 vs C65500 — frequently asked

Is C64200 stronger than C65500?

Yes. C64200 has a typical yield strength of 370 MPa (53.7 ksi) against 165 MPa (23.9 ksi) for C65500 — about 124% more. Tensile strength is 690 MPa (100 ksi) vs 400 MPa (58 ksi).

Which is cheaper, C64200 or C65500?

Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C64200 or C65500?

C64200. Its machinability rates good (55/100) against poor (28/100) for C65500; for welding the order is C65500 first (excellent, 92/100) then C64200 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C64200 and C65500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.