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Aluminum 4115-H18

Temper

AA 4115 · EN AW-4115, AlSi2MnMgCu

H18 = strain hardened, full hard

Maximum pre-braze strength and stiffness; use for thin fin stock or where sagging resistance during the braze cycle matters.

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Values for the H18 condition

Other 4115 tempers and conditions

4115 is listed in 6 conditions; see the grade overview at 4115.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Choose for deep-drawn or heavily formed brazing-sheet parts (tubes, header plates) where maximum formability before the braze cycle is needed.551302538 HB44 % IACS
Strain hardened, quarter hard
Light cold work for slightly stiffer sheet that still bends and draws easily before brazing.1301601045 HB43 % IACS
Strain hardened, half hard
The usual as-supplied condition for stamped heat-exchanger plates and fin/tube stock — good stiffness with workable ductility.155180850 HB43 % IACS
Strain hardened and partially annealed, three-quarter hard
Stabilised/partially annealed route to near-H16 strength with better ductility and flatness for formed brazing-sheet components.165195754 HB43 % IACS
Strain hardened, three-quarter hard
Higher-strength coil for roll-formed tube and fin where only gentle bending is required.180200556 HB42 % IACS
H18This page
Strain hardened, full hard
Maximum pre-braze strength and stiffness; use for thin fin stock or where sagging resistance during the braze cycle matters.205225462 HB42 % IACS

What is 4115-H18?

4115-H18 is 4115 in the H18 temper — maximum pre-braze strength and stiffness; use for thin fin stock or where sagging resistance during the braze cycle matters. 4115-H18 has a yield strength of 205 MPa (29.7 ksi) and a tensile strength of 225 MPa (32.6 ksi) — stronger than 54% of aluminum grades. Elongation at break is 4% and the elastic modulus is 70 GPa (10.2 Msi). 4115-H18 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 600°C (1,112 °F). O is the default condition FabDigit quotes; H18 is available on request or by drawing note.

Advantages

  • High electrical conductivity — 42 % IACS, better than 81% of aluminum grades
  • Conducts heat well — 166 W/m·K (95.9 BTU/hr·ft·°F), better than 80% of aluminum grades

Limitations

  • Limited service temperature — 100°C (212 °F), worse than 91% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades

4115-H18 properties

Typical room-temperature values for 4115-H18; 14 are specific to this condition. Other listed values are 4115 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

4115-H18 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 600°C (1,112 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)600°C1,112 °F
Liquidus Temperature650°C1,202 °F

Mechanical11

4115-H18 has a yield strength of 205 MPa (29.7 ksi) and a tensile strength of 225 MPa (32.6 ksi) — stronger than 54% of aluminum grades. Elongation at break is 4% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)225 MPa32.6 ksi
Yield Strength (0.2% offset)205 MPa29.7 ksi
Elongation at Break4%
Shear Strength130 MPa18.9 ksi
Fatigue Strength (Endurance Limit)78 MPa11.3 ksi
Hardness, Brinell62 HB
Hardness, Vickers67 HV

Thermal6

4115-H18 is rated for continuous service to 100°C (212 °F). It conducts heat at 166 W/m·K (95.9 BTU/hr·ft·°F), better than 80% of aluminum grades. Thermal expansion is 22.3 µm/m·K (12.4 µin/in·°F).

Thermal Conductivity166 W/m·K95.9 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.3 µm/m·K12.4 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-196°C-321 °F

Electrical3

4115-H18 conducts electricity at 42 % IACS, better than 81% of aluminum grades.

Electrical Conductivity42 % IACS
Electrical Resistivity3.9×10⁻⁸ Ω·m1.54 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (47/100), worse than 59% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceFair47/100
Chemical Resistance SummaryGood in neutral water, glycol coolants and atmosphere when clad; Cu content makes bare core susceptible to pitting/intergranular attack in chloride coolants — sacrificial cladding or Zn-arc coating is standard.

Sustainability4

Producing a kilogram of 4115-H18 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 30%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content30%

Manufacturability8

4115-H18's machinability is fair (52/100, worse than 63% of aluminum grades); weldability good (55/100); formability poor (30/100).

MachinabilityFair52/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityGood55/100
Formability (cold)Poor30/100
CastabilityGood55/100
Brazeability / SolderabilityExcellent90/100
PolishabilityFair40/100
Anodizing Responsefair — Si-bearing alloy anodizes to a grey/dark and streaky finish; adequate for protection, not for decorative bright work

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 4115-H18

Is 4115 easy to machine?

Machines like a soft Al-Mn sheet but the Si particles are abrasive — use PCD or polished-flute carbide, high speed, low feed and flood coolant to avoid built-up edge in O temper.

Can 4115 be welded?

GTAW/GMAW with 4043 filler is possible on bare core, but the ~600 °C solidus and clad braze layers mean joining is normally done by CAB (NOCOLOK) brazing rather than fusion welding.

Can 4115 be formed, bent or molded?

Excellent cold formability in O/H12; stamped and roll-formed as brazing sheet, with H14–H18 reserved for shallow forming and sag resistance during the braze cycle.

What surface finishes work on 4115?

Anodizes grey/dull because of Si; for service protection rely on the sacrificial clad layer, Zn-arc spray, chromate-free conversion coating or e-coat rather than decorative anodising or polishing.

4115 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Siprincipal alloying addition, Al-Si2 core1.5 – 2.52
Feimpurity limit≤ 0.60.3
Cupost-braze age hardening0.1 – 0.60.3
Mndispersoid strengthening / grain control0.5 – 1.20.9
Mglimited for controlled-atmosphere (NOCOLOK) brazing0.05 – 0.50.2
Zn≤ 0.25—
Tigrain refiner≤ 0.15—
Others (each)others total 0.15 max≤ 0.05—
Alremainder; verify exact limits against current AA Teal Sheet / EN 573-3 registrationbalance—

4115-H18 — frequently asked

What is 4115-H18 used for?

4115-H18 is typically used for high-strength brazing sheet core, automotive heat exchanger tanks and headers, radiator and condenser tube plate, charge-air cooler side plates and stamped and roll-formed brazing sheet components. In short: strongest brazing-sheet core; sag-resistant during brazing; cu lowers corrosion resistance.

What is the yield strength of 4115-H18?

4115-H18 has a typical yield strength of 205 MPa (29.7 ksi) and a tensile strength of 225 MPa (32.6 ksi) — stronger than 54% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is 4115-H18 easy to machine?

Reasonably — machinability is rated fair (52/100, worse than 63% of aluminum grades). Machines like a soft Al-Mn sheet but the Si particles are abrasive — use PCD or polished-flute carbide, high speed, low feed and flood coolant to avoid built-up edge in O temper.

Can 4115-H18 be welded?

Yes — weldability is rated good (55/100). GTAW/GMAW with 4043 filler is possible on bare core, but the ~600 °C solidus and clad braze layers mean joining is normally done by CAB (NOCOLOK) brazing rather than fusion welding.

What surface finishes work on 4115-H18?

Anodizes grey/dull because of Si; for service protection rely on the sacrificial clad layer, Zn-arc spray, chromate-free conversion coating or e-coat rather than decorative anodising or polishing.

Can 4115-H18 be formed, bent or molded?

Excellent cold formability in O/H12; stamped and roll-formed as brazing sheet, with H14–H18 reserved for shallow forming and sag resistance during the braze cycle.

What is the maximum service temperature of 4115-H18?

4115-H18 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 4115-O and 4115-H18?

O is the default condition — choose for deep-drawn or heavily formed brazing-sheet parts (tubes, header plates) where maximum formability before the braze cycle is needed. H18: maximum pre-braze strength and stiffness; use for thin fin stock or where sagging resistance during the braze cycle matters. Yield strength is 55 MPa in O versus 205 MPa in H18.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. EN 573-3 Aluminium and aluminium alloys — Chemical composition of wrought products — CEN (2019)
  3. EN 485-2 Aluminium sheet, strip and plate — Mechanical properties — CEN (2016)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.6 — Welding, Brazing and Soldering (aluminium brazing sheet) — ASM International (1993)
  6. Aluminium brazing sheet core alloy data (heat-exchanger products) — Novelis / Constellium / Granges (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.