Aluminum 4043 vs 4115
Aluminum · grade comparison
Aluminum 4043 and 4115 are both aluminum grades. 4043 is the stronger of the two: yield strength 120 MPa (17.4 ksi) against 55 MPa (7.98 ksi) for 4115, about 118% more; tensile strength follows at 180 MPa (26.1 ksi) vs 130 MPa (18.9 ksi). In exchange, 4115 is the more ductile: elongation 25% versus 12% for 4043, and 4043 is harder (50 HB vs 38 HB). On the shop floor, 4043 welds better (excellent vs good) and 4043 sits in a lower cost tier (standard, $$) than 4115 (premium, $$$).
4043Choose it when strength drives the design, or when it will be welded.
4115Choose it when the part is bent, formed or impact-loaded.
4043 vs 4115: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Hardness, Brinell
Hardness, Vickers
Same in both: Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 55 MPa8 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Polishability 40 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Water
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 4043 | 4115 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$ Standard | $$$ Premium |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
4043 vs 4115 — frequently asked
Is 4043 stronger than 4115?
Yes. 4043 has a typical yield strength of 120 MPa (17.4 ksi) against 55 MPa (7.98 ksi) for 4115 — about 118% more. Tensile strength is 180 MPa (26.1 ksi) vs 130 MPa (18.9 ksi).
Which is cheaper, 4043 or 4115?
4043 is the lower-cost material: it sits in the standard tier ($$) while 4115 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 4043 or 4115?
4115. Its machinability rates fair (35/100) against poor (30/100) for 4043; for welding the order is 4043 first (excellent, 95/100) then 4115 (good, 55/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4043 and 4115 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.