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Aluminum 3103 · temper

Aluminum 3103-O

Properties of the O condition, compared with the other 3103 tempers.

Pick for maximum formability — deep drawing, spinning, tight bends and hydroforming.

Sheet metalBudget cost $

What is 3103-O?

3103-O is 3103 in the O temper — pick for maximum formability — deep drawing, spinning, tight bends and hydroforming. 3103-O has a yield strength of 45 MPa (6.53 ksi) and a tensile strength of 110 MPa (16 ksi) — weaker than 95% of aluminum grades. Elongation at break is 30% and the elastic modulus is 69 GPa (10 Msi). 3103-O has a density of 2.73 g/cm³ (0.0986 lb/in³), heavier than 61% of aluminum grades. It melts at 645°C (1,193 °F).

Advantages

  • Ductile — tolerates forming and impact — 30%, better than 96% of aluminum grades
  • Forms and bends easily — 95/100, better than 96% of aluminum grades
  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • High electrical conductivity — 50 % IACS, better than 90% of aluminum grades
  • Readily welded — 90/100, better than 90% of aluminum grades

Limitations

  • Difficult to machine — 25/100, worse than 96% of aluminum grades
  • Low strength — 45 MPa (6.53 ksi), worse than 95% of aluminum grades

3103-O properties

Typical room-temperature values for 3103-O — 13 properties are specific to this condition; the rest are grade-level values shared by every 3103 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

3103-O has a density of 2.73 g/cm³ (0.0986 lb/in³), heavier than 61% of aluminum grades. It melts at 645°C (1,193 °F).

Density2.73 g/cm³0.1 lb/in³
Melting Point (Solidus)645°C1,193 °F
Liquidus Temperature655°C1,211 °F

Mechanical11

3103-O has a yield strength of 45 MPa (6.53 ksi) and a tensile strength of 110 MPa (16 ksi) — weaker than 95% of aluminum grades. Elongation at break is 30% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)110 MPa16 ksi
Yield Strength (0.2% offset)45 MPa6.5 ksi
Elongation at Break30%
Shear Strength76 MPa11 ksi
Fatigue Strength (Endurance Limit)48 MPa7 ksi
Hardness, Brinell28 HB
Hardness, Vickers31 HV

Thermal6

3103-O is rated for continuous service to 200°C (392 °F). It conducts heat at 190 W/m·K (109.8 BTU/hr·ft·°F), better than 89% of aluminum grades. Thermal expansion is 23.2 µm/m·K (12.9 µin/in·°F).

Thermal Conductivity190 W/m·K110 BTU/hr·ft·°F
Specific Heat Capacity893 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.2 µm/m·K12.9 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

3103-O conducts electricity at 50 % IACS, better than 90% of aluminum grades.

Electrical Conductivity50 % IACS
Electrical Resistivity3.45×10⁻⁸ Ω·m1.36 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 79% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryGood in neutral atmospheres, fresh water and mild alkalis/organics; attacked by strong acids and strong caustics, and vulnerable to pitting in chloride-rich stagnant water or galvanic contact with steel/copper.

Sustainability4

Producing a kilogram of 3103-O takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability7

3103-O's machinability is poor (25/100, worse than 96% of aluminum grades); weldability excellent (90/100); formability excellent (95/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent90/100
Formability (cold)Excellent95/100
Brazeability / SolderabilityVery good75/100
PolishabilityFair50/100
Anodizing Responsegood — sound protective/hard films, but clear anodize takes on a grey-brown cast from Mn constituents; not for bright decorative work

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 3103 tempers and conditions

3103 is also supplied in 15 other conditions. The full side-by-side table is on the 3103 overview.

Working with 3103-O

Is 3103 easy to machine?

Soft and gummy — use polished high-rake carbide, high speeds, low feeds and flood coolant or minimum-quantity lubrication to avoid built-up edge; harder H16/H18 tempers cut cleaner.

Can 3103 be welded?

Excellent with GTAW/GMAW or resistance welding, filler ER1100 or ER4043 (ER5356 where more strength is wanted); the HAZ reverts toward O-temper strength.

Can 3103 be formed, bent or molded?

Very good cold formability, best in O/H22/H24; use generous bend radii in H16–H18 and roll-form rather than press-brake hard tempers.

What surface finishes work on 3103?

Takes protective and hard anodizing well and is a standard pre-painted/coil-coated substrate, but clear anodize looks grey-brown, so bright polish or brush finishes are less attractive than on 5xxx/6xxx.

3103 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mnprincipal strengthening addition0.9 – 1.51.2
Fe≤ 0.70.45
Si≤ 0.50.25
Mg≤ 0.30.05
Zn≤ 0.2
Cu≤ 0.10.03
Cr≤ 0.1
Ti+Zrcombined limit per EN 573-3≤ 0.1
Others (each)total others 0.15 max≤ 0.05
Alremainder, ~97.5%balance

3103-O — frequently asked

What is 3103-O used for?

3103-O is typically used for roofing sheet, cladding and HVAC ducts. In short: european 3003; forming sheet.

What is the yield strength of 3103-O?

3103-O has a typical yield strength of 45 MPa (6.53 ksi) and a tensile strength of 110 MPa (16 ksi) — weaker than 95% of aluminum grades. Strength varies by condition: see the 16 listed tempers.

Is 3103-O easy to machine?

Not especially — machinability is rated poor (25/100, worse than 96% of aluminum grades). Soft and gummy — use polished high-rake carbide, high speeds, low feeds and flood coolant or minimum-quantity lubrication to avoid built-up edge; harder H16/H18 tempers cut cleaner.

Can 3103-O be welded?

Yes — weldability is rated excellent (90/100). Excellent with GTAW/GMAW or resistance welding, filler ER1100 or ER4043 (ER5356 where more strength is wanted); the HAZ reverts toward O-temper strength.

What surface finishes work on 3103-O?

Takes protective and hard anodizing well and is a standard pre-painted/coil-coated substrate, but clear anodize looks grey-brown, so bright polish or brush finishes are less attractive than on 5xxx/6xxx.

Can 3103-O be formed, bent or molded?

Very good cold formability, best in O/H22/H24; use generous bend radii in H16–H18 and roll-form rather than press-brake hard tempers.

What is the maximum service temperature of 3103-O?

3103-O is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 3103-O?

Yes — 3103-O is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 573-3 — Aluminium and aluminium alloys: chemical composition of wrought productsCEN (2019)
  2. EN 485-2 — Aluminium sheet, strip and plate: mechanical propertiesCEN (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: MaterialsASM International (2005)
  5. International Alloy Designations and Chemical Composition Limits (Teal Sheets)The Aluminum Association (2018)
  6. EN AW-3103 (AlMn1) rolled sheet/strip datasheetsEuropean rolling mills (Hydro/Constellium-type) (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.