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Aluminum 3103 vs 3105

Aluminum · grade comparison

Aluminum 3103 and 3105 are both aluminum grades, both corrosion resistant al. 3105 is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 130 MPa (18.9 ksi) for 3103, about 23% more; tensile strength follows at 180 MPa (26.1 ksi) vs 150 MPa (21.8 ksi). 3105 is the more ductile: elongation 8% versus 7% for 3103, and 3105 is harder (48 HB vs 42 HB). 3105 runs hotter in service (150°C vs 120°C continuous).

3105Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

3103 vs 3105: properties

31033105

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

150 MPa21.8 ksi
180 MPa26.1 ksi

Yield Strength (0.2% offset)

130 MPa18.9 ksi
160 MPa23.2 ksi

Elongation at Break

7%
8%

Shear Strength

97 MPa14.1 ksi
110 MPa16 ksi

Hardness, Brinell

42 HB
48 HB

Hardness, Vickers

47 HV
—

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 62 MPa9 ksi

Physical

Density and transition temperatures.

Density

2.73 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

645°C1,193 °F
635°C1,175 °F

Same in both: Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

160 W/m·K92.4 BTU/hr·ft·°F
172 W/m·K99.4 BTU/hr·ft·°F

Specific Heat Capacity

893 J/kg·K0.21 BTU/lb·°F
897 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.2 µm/m·K12.9 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
393 J/g169 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
41 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
68 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
35%

Weldability

90 / 100
85 / 100

Formability (cold)

65 / 100
70 / 100

Brazeability / Solderability

75 / 100
60 / 100

Polishability

50 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

35%
40%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

122 kJ/m³
186 kJ/m³

Thermal Diffusivity

65.6 mm²/s
70.5 mm²/s

Thermal Shock Resistance Index

15
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale31033105

Manufacturing and finishing

Capability31033105
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both are offered for Sheet metal. Both take the same 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3103 vs 3105 — frequently asked

Is 3105 stronger than 3103?

Yes. 3105 has a typical yield strength of 160 MPa (23.2 ksi) against 130 MPa (18.9 ksi) for 3103 — about 23% more. Tensile strength is 180 MPa (26.1 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3103 or 3105?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 3103 or 3105?

3105, by a small margin. Both rate fair for machinability — 42/100 against 35/100 for 3103; for welding the order is 3103 first (excellent, 90/100) then 3105 (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3103 and 3105 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.