FabDigitFabDigit

Aluminum 3005 vs 3103

Aluminum · grade comparison

Aluminum 3005 and 3103 are both aluminum grades, both corrosion resistant al. 3005 is the stronger of the two: yield strength 155 MPa (22.5 ksi) against 130 MPa (18.9 ksi) for 3103, about 19% more; tensile strength follows at 175 MPa (25.4 ksi) vs 150 MPa (21.8 ksi). In exchange, 3103 is the more ductile: elongation 7% versus 5% for 3005, and 3005 is harder (48 HB vs 42 HB).

3005Choose it when strength drives the design.

3103Choose it when the part is bent, formed or impact-loaded.

3005 vs 3103: properties

30053103

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

70 GPa10.2 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

175 MPa25.4 ksi
150 MPa21.8 ksi

Yield Strength (0.2% offset)

155 MPa22.5 ksi
130 MPa18.9 ksi

Elongation at Break

5%
7%

Shear Strength

105 MPa15.2 ksi
97 MPa14.1 ksi

Fatigue Strength (Endurance Limit)

65 MPa9.4 ksi
62 MPa9 ksi

Hardness, Brinell

48 HB
42 HB

Hardness, Vickers

—
47 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Melting Point (Solidus)

630°C1,166 °F
645°C1,193 °F

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

163 W/m·K94.2 BTU/hr·ft·°F
160 W/m·K92.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.8 µm/m·K13.2 µin/in·°F
23.2 µm/m·K12.9 µin/in·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
390 J/g168 BTU/lb

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Max Service Temperature (continuous) 120°C248 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

41 % IACS
42 % IACS

Electrical Resistivity

4.2×10⁻⁸ Ω·m1.65 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.83 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

85 / 100
90 / 100

Formability (cold)

70 / 100
65 / 100

Brazeability / Solderability

55 / 100
75 / 100

Polishability

45 / 100
50 / 100

Same in both: Machinability 35 / 100 · Machinability Rating (AISI 1212 = 100 %) 30%

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

64 kN·m/kg
55 kN·m/kg

Modulus of Resilience

174 kJ/m³
122 kJ/m³

Thermal Diffusivity

66.9 mm²/s
65.6 mm²/s

Thermal Shock Resistance Index

17
15

Same in both: Specific Stiffness (E / density) 25.3 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30053103

Manufacturing and finishing

Capability30053103
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both are offered for Sheet metal. Both take the same 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3005 vs 3103 — frequently asked

Is 3005 stronger than 3103?

Yes. 3005 has a typical yield strength of 155 MPa (22.5 ksi) against 130 MPa (18.9 ksi) for 3103 — about 19% more. Tensile strength is 175 MPa (25.4 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3005 or 3103?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 3005 or 3103?

3103. Its weldability rates excellent (90/100) against excellent (85/100) for 3005.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3005 and 3103 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.