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Aluminum 3004 vs 3103

Aluminum · grade comparison

Aluminum 3004 and 3103 are both aluminum grades, both corrosion resistant al. 3004 is the stronger of the two: yield strength 200 MPa (29 ksi) against 130 MPa (18.9 ksi) for 3103, about 54% more; tensile strength follows at 240 MPa (34.8 ksi) vs 150 MPa (21.8 ksi). 3004 is the more ductile: elongation 12% versus 7% for 3103, and 3004 is harder (63 HB vs 42 HB). 3004 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 3004 machines more easily (50 vs 35 out of 100).

3004Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

3004 vs 3103: properties

30043103

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

72 GPa10.4 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

240 MPa34.8 ksi
150 MPa21.8 ksi

Yield Strength (0.2% offset)

200 MPa29 ksi
130 MPa18.9 ksi

Elongation at Break

12%
7%

Compressive Strength

205 MPa29.7 ksi
—

Shear Strength

125 MPa18.1 ksi
97 MPa14.1 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
62 MPa9 ksi

Hardness, Brinell

63 HB
42 HB

Hardness, Vickers

—
47 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.72 g/cm³0.1 lb/in³
2.73 g/cm³0.1 lb/in³

Melting Point (Solidus)

629°C1,164 °F
645°C1,193 °F

Liquidus Temperature

654°C1,209 °F
655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

162 W/m·K93.6 BTU/hr·ft·°F
160 W/m·K92.4 BTU/hr·ft·°F

Latent Heat of Fusion

393 J/g169 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 42 % IACS · Electrical Resistivity 4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.83 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

90%
30%

Weldability

88 / 100
90 / 100

Brazeability / Solderability

45 / 100
75 / 100

Polishability

55 / 100
50 / 100

Same in both: Formability (cold) 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Typical Recycled Content

55%
35%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
55 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

290 kJ/m³
122 kJ/m³

Thermal Diffusivity

66.7 mm²/s
65.6 mm²/s

Thermal Shock Resistance Index

24
15

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale30043103

Manufacturing and finishing

Capability30043103
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both are offered for Sheet metal. Both take the same 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3004 vs 3103 — frequently asked

Is 3004 stronger than 3103?

Yes. 3004 has a typical yield strength of 200 MPa (29 ksi) against 130 MPa (18.9 ksi) for 3103 — about 54% more. Tensile strength is 240 MPa (34.8 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3004 or 3103?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 3004 or 3103?

3004, by a small margin. Both rate fair for machinability — 50/100 against 35/100 for 3103.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3004 and 3103 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.