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Titanium Ti-5Al-5Sn-2Zr-2Mo-STA (Solution treated and aged)

Heat-treated state

Pick when maximum room-temperature strength is required in thinner sections; ductility and toughness drop.

High cost $$$$

Values for the STA condition

Other Ti-5Al-5Sn-2Zr-2Mo tempers and conditions

Ti-5Al-5Sn-2Zr-2Mo is listed in 5 conditions; see the grade overview at Ti-5Al-5Sn-2Zr-2Mo.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Mill Annealed
Lowest-cost as-supplied condition for bar and plate that will be re-heat-treated or lightly loaded.9101,0001332 HRC—
Stress relieved
Forging/weldment supply condition to remove residual stress before final machining and heat treatment.9301,0201133 HRC1.1 % IACS
DADefault
Duplex Annealed
The standard airframe/rocket-case condition: balanced strength, ductility and thermal stability to ~480 °C.9501,0351234 HRC—
Beta STA
Beta-processed route with an ageing step: creep and toughness of BA with a modest strength recovery.9601,060735 HRC1.1 % IACS
STAThis page
Solution treated and aged
Pick when maximum room-temperature strength is required in thinner sections; ductility and toughness drop.1,0501,150937 HRC—

What is Ti-5Al-5Sn-2Zr-2Mo-STA?

Ti-5Al-5Sn-2Zr-2Mo-STA is Ti-5Al-5Sn-2Zr-2Mo heat treated to STA — pick when maximum room-temperature strength is required in thinner sections; ductility and toughness drop. Ti-5Al-5Sn-2Zr-2Mo-STA has a yield strength of 1,050 MPa (152 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 96% of titanium grades. Elongation at break is 9% and the elastic modulus is 117 GPa (17 Msi). Ti-5Al-5Sn-2Zr-2Mo-STA has a density of 4.55 g/cm³ (0.164 lb/in³), heavier than 84% of titanium grades. It melts at 1,600°C (2,912 °F). DA is the default condition FabDigit quotes; STA is available on request or by drawing note.

Advantages

  • High strength — 1,050 MPa (152 ksi), better than 96% of titanium grades
  • High service temperature — 450°C (842 °F), better than 87% of titanium grades

Limitations

  • Low fracture toughness — 42 MPa·√m (38.2 ksi·√in), worse than 99% of titanium grades
  • Limited ductility — 9%, worse than 97% of titanium grades
  • Limited formability — 12/100, worse than 97% of titanium grades
  • Hard to polish — 60/100, worse than 97% of titanium grades
  • Difficult to weld — 55/100, worse than 87% of titanium grades

Ti-5Al-5Sn-2Zr-2Mo-STA properties

Typical room-temperature values for Ti-5Al-5Sn-2Zr-2Mo-STA; 12 are specific to this condition. Other listed values are Ti-5Al-5Sn-2Zr-2Mo reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

Ti-5Al-5Sn-2Zr-2Mo-STA has a density of 4.55 g/cm³ (0.164 lb/in³), heavier than 84% of titanium grades. It melts at 1,600°C (2,912 °F).

Density4.55 g/cm³0.16 lb/in³
Melting Point (Solidus)1,600°C2,912 °F
Liquidus Temperature1,660°C3,020 °F

Mechanical16

Ti-5Al-5Sn-2Zr-2Mo-STA has a yield strength of 1,050 MPa (152 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 96% of titanium grades. Elongation at break is 9% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)1,150 MPa167 ksi
Yield Strength (0.2% offset)1,050 MPa152 ksi
Elongation at Break9%
Reduction in Area18%
Compressive Strength1,000 MPa145 ksi
Shear Strength660 MPa95.7 ksi
Fatigue Strength (Endurance Limit)600 MPa87 ksi
Fracture Toughness (K_IC)42 MPa·√m38.2 ksi·√in
Charpy V-Notch Impact (RT)10 J7.4 ft·lbf
Hardness, Brinell320 HB
Hardness, Rockwell C37 HRC
Hardness, Vickers370 HV

Thermal6

Ti-5Al-5Sn-2Zr-2Mo-STA is rated for continuous service to 450°C (842 °F). It conducts heat at 7.5 W/m·K (4.33 BTU/hr·ft·°F), worse than 65% of titanium grades. Thermal expansion is 9 µm/m·K (5 µin/in·°F).

Thermal Conductivity7.5 W/m·K4.3 BTU/hr·ft·°F
Specific Heat Capacity530 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9 µm/m·K5 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-196°C-321 °F

Electrical3

Ti-5Al-5Sn-2Zr-2Mo-STA conducts electricity at 1.1 % IACS, worse than 67% of titanium grades.

Electrical Conductivity1.1 % IACS
Electrical Resistivity1.6×10⁻⁶ Ω·m63 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), worse than 77% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryExcellent in seawater, chlorides, oxidizing acids and most organics thanks to the passive oxide; attacked by HF, hot concentrated HCl/H₂SO₄ and dry chlorine; risk of hydrogen pickup in reducing acids and of salt-induced hot-salt stress corrosion above ~300 °C.

Sustainability4

Producing a kilogram of Ti-5Al-5Sn-2Zr-2Mo-STA takes about 700 MJ of energy and emits 42 kg of CO₂ — more than 74% of titanium grades. Typical recycled content is 25%.

Embodied Energy (primary production)700 MJ/kg300,946 BTU/lb
Embodied Carbon (primary production)42 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability8

Ti-5Al-5Sn-2Zr-2Mo-STA's machinability is poor (15/100, worse than 97% of titanium grades); weldability good (55/100); formability not recommended (12/100).

MachinabilityPoor15/100
Machinability Rating (AISI 1212 = 100 %)18%
WeldabilityGood55/100
Formability (cold)Not recommended12/100
CastabilityFair35/100
Brazeability / SolderabilityFair40/100
PolishabilityGood60/100
Anodizing Responsefair to good — decorative/colour anodizing (Type II Ti) and blue-etch anodize for inspection are routine; no hard, thick wear coating is produced, so wear surfaces need plasma nitriding or coatings.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ti-5Al-5Sn-2Zr-2Mo-STA

Is Ti-5Al-5Sn-2Zr-2Mo easy to machine?

Machine like Ti-6Al-4V but slower: rigid setup, sharp uncoated carbide or PVD-coated tools, 20–40 m/min turning, heavy flood coolant, positive rake and no dwelling to avoid work hardening and fire risk from fine chips.

Can Ti-5Al-5Sn-2Zr-2Mo be welded?

GTAW, plasma or EBW in high-purity argon or vacuum with full back-purge; use matching filler, keep interstitials low, and stress-relieve/stabilize at 595–790 °C after welding to restore toughness.

Can Ti-5Al-5Sn-2Zr-2Mo be formed, bent or molded?

Cold formability is poor — bend and draw hot at 700–900 °C or use hot sizing/creep forming with generous bend radii (≥4–5 t) and post-form stress relief.

What surface finishes work on Ti-5Al-5Sn-2Zr-2Mo?

Chemical mill or pickle in HNO₃/HF to remove alpha case after hot work; blue-etch anodize for inspection, Type II anodize for colour, and plasma nitride, ion plating or dry-film lube for wear/galling surfaces.

Ti-5Al-5Sn-2Zr-2Mo chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Alα stabilizer4.5 – 5.55
Snneutral/α strengthener4.5 – 5.55
Zr1.5 – 2.52
Moβ stabilizer1.5 – 2.52
Sipresent in the Ti-5522S creep-resistant version; omitted in the base Si-free composition0.15 – 0.350.25
Fe≤ 0.15—
Omax; kept low for thermal stability≤ 0.130.1
C≤ 0.05—
N≤ 0.04—
H≤ 0.01—
Tibalance—

Ti-5Al-5Sn-2Zr-2Mo-STA — frequently asked

What is Ti-5Al-5Sn-2Zr-2Mo-STA used for?

Ti-5Al-5Sn-2Zr-2Mo-STA is typically used for airframe structures, rocket motor cases and high-temperature fasteners. In short: near-alpha for 480 °C service; creep-resistant airframe forging alloy; stronger than Ti-6Al-4V hot.

What is the yield strength of Ti-5Al-5Sn-2Zr-2Mo-STA?

Ti-5Al-5Sn-2Zr-2Mo-STA has a typical yield strength of 1,050 MPa (152 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 96% of titanium grades. Strength varies by condition: see the 5 listed tempers.

Is Ti-5Al-5Sn-2Zr-2Mo-STA easy to machine?

Not especially — machinability is rated poor (15/100, worse than 97% of titanium grades). Machine like Ti-6Al-4V but slower: rigid setup, sharp uncoated carbide or PVD-coated tools, 20–40 m/min turning, heavy flood coolant, positive rake and no dwelling to avoid work hardening and fire risk from fine chips.

Can Ti-5Al-5Sn-2Zr-2Mo-STA be welded?

Yes — weldability is rated good (55/100). GTAW, plasma or EBW in high-purity argon or vacuum with full back-purge; use matching filler, keep interstitials low, and stress-relieve/stabilize at 595–790 °C after welding to restore toughness.

What surface finishes work on Ti-5Al-5Sn-2Zr-2Mo-STA?

Chemical mill or pickle in HNO₃/HF to remove alpha case after hot work; blue-etch anodize for inspection, Type II anodize for colour, and plasma nitride, ion plating or dry-film lube for wear/galling surfaces.

Can Ti-5Al-5Sn-2Zr-2Mo-STA be formed, bent or molded?

Cold formability is poor — bend and draw hot at 700–900 °C or use hot sizing/creep forming with generous bend radii (≥4–5 t) and post-form stress relief.

What is the maximum service temperature of Ti-5Al-5Sn-2Zr-2Mo-STA?

Ti-5Al-5Sn-2Zr-2Mo-STA is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ti-5Al-5Sn-2Zr-2Mo-DA and Ti-5Al-5Sn-2Zr-2Mo-STA?

DA is the default condition — the standard airframe/rocket-case condition: balanced strength, ductility and thermal stability to ~480 °C. STA: pick when maximum room-temperature strength is required in thinner sections; ductility and toughness drop. Yield strength is 950 MPa in DA versus 1,050 MPa in STA.

Sources

  1. Materials Properties Handbook: Titanium Alloys — ASM International (1994)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. Titanium: A Technical Guide, 2nd ed. — ASM International (2000)
  4. ASTM B348 / AMS specifications for titanium alloy bar and billet — ASTM / SAE (2021)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.