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Steel M-3-DR

Grade

DR = domain refined (laser/mechanically scribed) Hi-B strip

Use laser- or mechanically scribed domain-refined Hi-B strip for large transformer stacked cores needing the lowest core loss with no stress-relief anneal; mechanical properties are unchanged.

Standard cost $$

Values for the DR condition

Other M-3 tempers and conditions

M-3 is listed in 2 conditions; see the grade overview at M-3.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress-relief annealed after shearing/forming
Apply this ≈800–840 °C protective-atmosphere anneal to wound or punched and bent cores to recover core loss raised by processing stress; yield falls to 295 MPa, elongation rises to 12%.29534012150 HB3.6 % IACS
DRThis page
Domain refined (laser/mechanically scribed) Hi-B strip
Use laser- or mechanically scribed domain-refined Hi-B strip for large transformer stacked cores needing the lowest core loss with no stress-relief anneal; mechanical properties are unchanged.3153607163 HB3.6 % IACS

What is M-3-DR?

M-3-DR is M-3 in the DR grade — use laser- or mechanically scribed domain-refined Hi-B strip for large transformer stacked cores needing the lowest core loss with no stress-relief anneal; mechanical properties are unchanged. M-3-DR has a yield strength of 315 MPa (45.7 ksi) and a tensile strength of 360 MPa (52.2 ksi) — weaker than 82% of steel grades. Elongation at break is 7% and the elastic modulus is 120 GPa (17.4 Msi). M-3-DR has a density of 7.65 g/cm³ (0.276 lb/in³), lighter than 97% of steel grades. It melts at 1,470°C (2,678 °F).

Limitations

  • Low stiffness — 120 GPa (17.4 Msi), worse than 99% of steel grades
  • Limited ductility — 7%, worse than 96% of steel grades
  • Poor heat conductor — 21 W/m·K (12.1 BTU/hr·ft·°F), worse than 95% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • High embodied carbon — 2.6 kg CO₂/kg, worse than 87% of steel grades

M-3-DR properties

Typical room-temperature values for M-3-DR; 22 are specific to this condition. Other listed values are M-3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

M-3-DR has a density of 7.65 g/cm³ (0.276 lb/in³), lighter than 97% of steel grades. It melts at 1,470°C (2,678 °F).

Density7.65 g/cm³0.28 lb/in³
Melting Point (Solidus)1,470°C2,678 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical11

M-3-DR has a yield strength of 315 MPa (45.7 ksi) and a tensile strength of 360 MPa (52.2 ksi) — weaker than 82% of steel grades. Elongation at break is 7% and the elastic modulus is 120 GPa (17.4 Msi).

Elastic (Young's) Modulus120 GPa17.4 Msi
Shear Modulus62 GPa9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)360 MPa52.2 ksi
Yield Strength (0.2% offset)315 MPa45.7 ksi
Elongation at Break7%
Shear Strength260 MPa37.7 ksi
Fatigue Strength (Endurance Limit)175 MPa25.4 ksi
Charpy V-Notch Impact (RT)7 J5.2 ft·lbf
Hardness, Rockwell B84 HRB
Hardness, Vickers190 HV

Thermal6

M-3-DR is rated for continuous service to 200°C (392 °F). It conducts heat at 21 W/m·K (12.1 BTU/hr·ft·°F), worse than 95% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity21 W/m·K12.1 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-60°C-76 °F

Electrical3

M-3-DR conducts electricity at 3.6 % IACS, worse than 85% of steel grades.

Electrical Conductivity3.6 % IACS
Electrical Resistivity4.8×10⁻⁷ Ω·m18.9 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of M-3-DR takes about 35 MJ of energy and emits 2.6 kg of CO₂ — more than 87% of steel grades. Typical recycled content is 15%.

Embodied Energy (primary production)35 MJ/kg15,047 BTU/lb
Embodied Carbon (primary production)2.6 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content15%

Manufacturability6

M-3-DR's machinability is poor (33/100, worse than 86% of steel grades); weldability poor (30/100); formability poor (25/100).

MachinabilityPoor33/100
Machinability Rating (AISI 1212 = 100 %)38%
WeldabilityPoor30/100
Formability (cold)Poor25/100
Brazeability / SolderabilityFair40/100
PolishabilityFair50/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with M-3-DR

Is M-3 easy to machine?

Work mainly by precision shearing, blanking and laser or waterjet cutting. The high silicon content wears dies quickly, so use carbide cutting edges and closely controlled die clearance to limit burrs and edge stress.

Can M-3 be welded?

Avoid welding between laminations — welds short the interlaminar insulation and raise core loss in the heat-affected zone. Where tacking is unavoidable, use low-heat-input TIG or laser spot welds followed by a stress-relief anneal.

Can M-3 be formed, bent or molded?

The material is hard, brittle and strongly anisotropic, so restrict work to shearing, slight bending or core winding. Anneal at 800–840 °C in a protective atmosphere after any cold work to restore magnetic properties.

What surface finishes work on M-3?

Supplied with a phosphate–magnesium silicate tension coating and needs no plating. For painting or bonding, remove the coating locally or use a compatible primer; varnish sheared edges for rust protection.

M-3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sicore alloying element; raises resistivity, lowers eddy-current loss2.9 – 3.43.15
Cdecarburization annealed; very low C avoids magnetic aging≤ 0.010
Mn0.03 – 0.20.1
AlAlN inhibitor for the Hi-B process0.02 – 0.040.03
Nforms AlN inhibitor with Al≤ 0.010.01
SMnS inhibitor residue; low in finished product≤ 0.010.01
P≤ 0.030.01
Cuused as auxiliary inhibitor in some process routes≤ 0.30.1
Febalance—

M-3-DR — frequently asked

What is M-3-DR used for?

M-3-DR is typically used for large power transformer cores, high-efficiency distribution transformer cores, generator step-up transformer cores, mitre-cut stacked core laminations, wound C-cores and toroidal cores and shunt reactor cores. In short: lowest-loss grain-oriented grade; hi-B high-permeability steel; highest cost per kilogram.

What is the yield strength of M-3-DR?

M-3-DR has a typical yield strength of 315 MPa (45.7 ksi) and a tensile strength of 360 MPa (52.2 ksi) — weaker than 82% of steel grades. Strength varies by condition: see the 2 listed tempers.

Is M-3-DR easy to machine?

Not especially — machinability is rated poor (33/100, worse than 86% of steel grades). Work mainly by precision shearing, blanking and laser or waterjet cutting. The high silicon content wears dies quickly, so use carbide cutting edges and closely controlled die clearance to limit burrs and edge stress.

Can M-3-DR be welded?

Not readily — weldability is rated poor (30/100). Avoid welding between laminations — welds short the interlaminar insulation and raise core loss in the heat-affected zone. Where tacking is unavoidable, use low-heat-input TIG or laser spot welds followed by a stress-relief anneal.

What surface finishes work on M-3-DR?

Supplied with a phosphate–magnesium silicate tension coating and needs no plating. For painting or bonding, remove the coating locally or use a compatible primer; varnish sheared edges for rust protection.

Can M-3-DR be formed, bent or molded?

The material is hard, brittle and strongly anisotropic, so restrict work to shearing, slight bending or core winding. Anneal at 800–840 °C in a protective atmosphere after any cold work to restore magnetic properties.

What is the maximum service temperature of M-3-DR?

M-3-DR is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM A876/A876M — Flat-Rolled, Grain-Oriented, Silicon-Iron, Electrical Steel, Fully Processed Types — ASTM International (2020)
  2. ASTM A34/A34M — Practice for Sampling and Procurement Testing of Magnetic Materials — ASTM International (2021)
  3. Grain-Oriented Electrical Steels Product Data Bulletin — AK Steel / Cleveland-Cliffs (2019)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (magnetically soft materials) — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.