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HNBR HS

Additive grade

also Therban, Zetpol

HS = high-strength reinforced compound

Highly reinforced (fine carbon black, high polymer Mooney) stock for timing belts, rollers and abrasion-critical parts.

High cost $$$$

Values for the HS condition

Other HNBR grades and fills

HNBR is listed in 9 conditions; see the grade overview at HNBR.

Compare all 9 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Soft compound, Shore A 60
Pick when low sealing force / good conformity on rough flanges is needed at moderate pressure.—2035015 Shore D
Low-ACN low-temperature grade
Choose for cold-start flexibility down to about −45 °C (A/C, cold-climate belts) at the cost of some oil-swell resistance.—2233022 Shore D
Sulfur-cured partially hydrogenated compound
Cheaper, more flex-fatigue tolerant (belts, boots) but heat life is clearly lower than peroxide-cured HNBR.—2435020 Shore D
A70Default
Peroxide-cured black compound, Shore A 70
General-purpose HNBR seal/O-ring compound; best balance of sealability, heat life and dynamic properties.—2530022 Shore D
High acrylonitrile (≈44 %) oil/fuel-resistant grade
Use where minimum swell in aggressive oils, biodiesel or aromatic fuels matters more than cold flexibility.—2627023 Shore D
Fully saturated (residual double bond < 1 %), peroxide cured
Maximum heat, ozone and oxidation life — use for 150–160 °C continuous oil service and sour-gas seals.—2628023 Shore D
High-modulus compound, Shore A 80
Higher extrusion resistance for high-pressure static seals, back-up rings and rod seals.—2724030 Shore D
Very hard compound, Shore A 90
Oilfield packer elements and anti-extrusion parts where high pressure and gas decompression are present.—2817040 Shore D
HSThis page
High-strength reinforced compound
Highly reinforced (fine carbon black, high polymer Mooney) stock for timing belts, rollers and abrasion-critical parts.—3122029 Shore D

What is HNBR HS?

HNBR HS is HNBR in the HS grade — highly reinforced (fine carbon black, high polymer Mooney) stock for timing belts, rollers and abrasion-critical parts. HNBR HS has a tensile strength of 31 MPa (4.5 ksi), weaker than 60% of polymer grades. Elongation at break is 220% and the elastic modulus is 0.01 GPa (0.0016 Msi). HNBR HS has a density of 1.25 g/cm³ (0.0452 lb/in³), heavier than 64% of polymer grades. Its glass-transition temperature is -25°C (-13 °F). A70 is the default condition FabDigit quotes; HS is available on request or by drawing note.

Advantages

  • Forms and bends easily — 90/100, better than 91% of polymer grades
  • Good UV / weathering resistance — 75/100, better than 85% of polymer grades
  • High service temperature — 150°C (302 °F), better than 79% of polymer grades
  • Conducts heat well — 0.28 W/m·K (0.162 BTU/hr·ft·°F), better than 79% of polymer grades
  • Ductile — tolerates forming and impact — 220%, better than 77% of polymer grades

Limitations

  • Difficult to machine — 25/100, worse than 93% of polymer grades
  • Absorbs moisture — dry before molding — 1%, worse than 84% of polymer grades
  • High mold shrinkage — 2%, worse than 81% of polymer grades
  • Low stiffness — 0.01 GPa (0.0016 Msi), worse than 80% of polymer grades

HNBR HS properties

Typical room-temperature values for HNBR HS; 14 are specific to this condition. Other listed values are HNBR reference data and may not represent this condition. Bars are the position among polymer grades.

Physical3

HNBR HS has a density of 1.25 g/cm³ (0.0452 lb/in³), heavier than 64% of polymer grades. Its glass-transition temperature is -25°C (-13 °F).

Density1.25 g/cm³0.05 lb/in³
Glass Transition (Tg)-25°C-13 °F
Water Absorption (24 h)1%

Mechanical9

HNBR HS has a tensile strength of 31 MPa (4.5 ksi), weaker than 60% of polymer grades. Elongation at break is 220% and the elastic modulus is 0.01 GPa (0.0016 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Poisson's Ratio0.5
Tensile Strength (Ultimate)31 MPa4.5 ksi
Elongation at Break220%
Shear Strength12 MPa1.7 ksi
Hardness, Shore A78 Shore A
Hardness, Shore D29 Shore D
Tear Strength50 kN/m286 lbf/in
Compression Set (22 h, 70 °C)22%

Thermal7

HNBR HS is rated for continuous service to 150°C (302 °F). It conducts heat at 0.28 W/m·K (0.162 BTU/hr·ft·°F), better than 79% of polymer grades. Thermal expansion is 220 µm/m·K (122.2 µin/in·°F).

Thermal Conductivity0.28 W/m·K0.16 BTU/hr·ft·°F
Specific Heat Capacity1,800 J/kg·K0.43 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)220 µm/m·K122 µin/in·°F
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-30°C-22 °F
Limiting Oxygen Index21%
Max Service Temperature (short-term)170°C338 °F

Electrical4

HNBR HS is an electrical insulator with a dielectric strength of 16 kV/mm (406.4 V/mil) and a resistivity of 1,000,000 Ω·m.

Electrical Resistivity1,000,000 Ω·m3.94×10¹³ µΩ·in
Dielectric Strength16 kV/mm406 V/mil
Dielectric Constant (1 MHz)9
Volume Resistivity1×10¹⁰ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (72/100), worse than 70% of polymer grades. UV resistance is very good.

Corrosion ResistanceVery good72/100
UV / Weathering ResistanceVery good75/100
Chemical Resistance SummaryVery good in mineral and synthetic engine/gear oils, greases, ATF, R134a/POE and R410A systems, hot water and steam to ~150 °C, dilute acids/bases, amine-inhibited oilfield fluids and sour (H2S) service in the more saturated grades. Poor in ketones, esters, chlorinated and aromatic solvents, phosphate-ester hydraulic fluids and concentrated oxidising acids; swells in aromatic fuels less than EPDM

Sustainability3

Producing a kilogram of HNBR HS takes about 130 MJ of energy and emits 5 kg of CO₂ — more than 77% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)130 MJ/kg55,890 BTU/lb
Embodied Carbon (primary production)5 kg CO₂/kg
Typical Recycled Content0%

Manufacturability5

HNBR HS's machinability is poor (25/100, worse than 93% of polymer grades); formability excellent (90/100).

MachinabilityPoor25/100
Formability (cold)Excellent90/100
Mold Shrinkage2%
Processing Melt Temperature (typ.)180°C356 °F
Mold Temperature (typ.)180°C356 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with HNBR HS

Is HNBR easy to machine?

Cured HNBR is best cut by waterjet, die/kiss-cutting or cryogenic deflashing; conventional turning/milling needs sharp tools, air cooling and frozen or mandrel-supported parts to avoid tearing.

Can HNBR be welded?

Thermoset — cannot be welded; join by adhesive bonding (cyanoacrylate or epoxy after plasma/chemical surface activation) or by co-vulcanising to metal with phenolic/silane bonding agents.

Can HNBR be formed, bent or molded?

Compression, transfer or injection mould peroxide compounds at 175–200 °C with a post-cure of 2–4 h at 150–175 °C to develop full heat resistance and low compression set; keep mould release and mixing free of sulfur contamination.

What surface finishes work on HNBR?

Cryogenic tumble deflashing is standard; surfaces can be talc/PTFE-coated, plasma-treated or parylene-coated for low friction, and metal-to-rubber bonded assemblies are grit-blasted and primed before moulding.

HNBR chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
acrylonitrile (ACN) comonomerwt % of the polymer; 34–39 % typical for seal grades17 – 5036
carbon black (N330/N550/N770)phr in the compound; replaced by silica/silicate in light-coloured grades20 – 6040
peroxide cure system + coagent (TAIC/TACphr; sulfur/accelerator system in partially hydrogenated grades3 – 106
plasticiser / ester or ether plasticiserphr, low-temperature and processing aid0 – 155
ZnO, anti-oxidant (ZMTI/TMQ), processingphr3 – 106
hydrogenated butadieneresidual double bond 0.3–5.5 mol % depending on saturation levelbalance—

HNBR HS — frequently asked

What is HNBR HS used for?

HNBR HS is typically used for timing belts, automotive seals, oilfield seals and high-temp hoses. In short: heat-resistant NBR upgrade; 150 °C oil-resistant seals; costlier than NBR.

What is the tensile strength of HNBR HS?

HNBR HS has a typical tensile strength of 31 MPa (4.5 ksi) — weaker than 60% of polymer grades. Strength varies by condition: see the 9 listed tempers.

Is HNBR HS easy to machine?

Not especially — machinability is rated poor (25/100, worse than 93% of polymer grades). Cured HNBR is best cut by waterjet, die/kiss-cutting or cryogenic deflashing; conventional turning/milling needs sharp tools, air cooling and frozen or mandrel-supported parts to avoid tearing.

Can HNBR HS be welded?

Thermoset — cannot be welded; join by adhesive bonding (cyanoacrylate or epoxy after plasma/chemical surface activation) or by co-vulcanising to metal with phenolic/silane bonding agents.

What surface finishes work on HNBR HS?

Cryogenic tumble deflashing is standard; surfaces can be talc/PTFE-coated, plasma-treated or parylene-coated for low friction, and metal-to-rubber bonded assemblies are grit-blasted and primed before moulding.

Can HNBR HS be formed, bent or molded?

Compression, transfer or injection mould peroxide compounds at 175–200 °C with a post-cure of 2–4 h at 150–175 °C to develop full heat resistance and low compression set; keep mould release and mixing free of sulfur contamination.

What is the maximum service temperature of HNBR HS?

HNBR HS is rated for continuous use to about 150°C (302 °F), and briefly to 170°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Therban HNBR product and compound data — Arlanxeo (2023)
  2. Zetpol hydrogenated nitrile rubber technical data — Zeon Chemicals (2022)
  3. Parker O-Ring Handbook ORD 5700 (HNBR/HSN compound section) — Parker Hannifin (2021)
  4. Engineered Materials Handbook Vol. 2: Engineering Plastics and Elastomers — ASM International (1988)
  5. ASTM D2000 — Classification System for Rubber Products in Automotive Applications — ASTM (2020)
  6. GB/T 528 / GB/T 531.1 rubber tensile and hardness test methods — SAC (2009)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.