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EPDM vs HNBR

Polymer · grade comparison

EPDM and HNBR are both polymer grades. HNBR is the stronger of the two: tensile strength 25 MPa (3.63 ksi) against 12 MPa (1.74 ksi) for EPDM, about 108% more. In exchange, EPDM is the more ductile: elongation 400% versus 300% for HNBR. EPDM is lighter (1.15 g/cm³ vs 1.25 g/cm³ for HNBR) and HNBR is stiffer (0.01 GPa vs 0.01 GPa). On the shop floor, EPDM sits in a lower cost tier (standard, $$) than HNBR (high, $$$$).

EPDMChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

HNBRChoose it when strength drives the design, or when the part sees heat.

EPDM vs HNBR: properties

EPDMHNBR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa8.7×10⁻⁴ Msi
0.01 GPa0 Msi

Shear Modulus

0 GPa2.9×10⁻⁴ Msi
—

Bulk Modulus

2 GPa0.29 Msi
—

Poisson's Ratio

0.5
0.5

Tensile Strength (Ultimate)

12 MPa1.7 ksi
25 MPa3.6 ksi

Elongation at Break

400%
300%

Tear Strength

25 kN/m143 lbf/in
35 kN/m200 lbf/in

Compression Set (22 h, 70 °C)

20%
18%

Shear Strength

—
12 MPa1.7 ksi

Same in both: Hardness, Shore A 70 Shore A · Hardness, Shore D 22 Shore D

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1.25 g/cm³0.05 lb/in³

Glass Transition (Tg)

-55°C-67 °F
-25°C-13 °F

Water Absorption (24 h)

0.5%
1%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.25 W/m·K0.14 BTU/hr·ft·°F

Specific Heat Capacity

2,000 J/kg·K0.48 BTU/lb·°F
1,800 J/kg·K0.43 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
220 µm/m·K122 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-50°C-58 °F
-30°C-22 °F

Limiting Oxygen Index

19%
20%

Max Service Temperature (short-term)

160°C320 °F
170°C338 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10⁸ Ω·m3.94×10¹⁵ µΩ·in

Dielectric Strength

25 kV/mm635 V/mil
16 kV/mm406 V/mil

Dielectric Constant (1 MHz)

3
9

Dissipation Factor (1 MHz)

0.007
—

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁰ Ω·cm

Comparative Tracking Index (CTI)

600 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
80 / 100

UV / Weathering Resistance

95 / 100
75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

15 / 100
—

Polishability

20 / 100
—

Mold Shrinkage

2.5%
2.3%

Processing Melt Temperature (typ.)

100°C212 °F
180°C356 °F

Mold Temperature (typ.)

175°C347 °F
180°C356 °F

Same in both: Machinability 30 / 100 · Formability (cold) 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
130 MJ/kg55,890 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
5 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
—

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
20 kN·m/kg

Thermal Shock Resistance Index

3
4

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPDM

Manufacturing and finishing

CapabilityEPDMHNBR
Injection moldingYes—
Default conditionSolid—
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)Yes—
EMI Shielding CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
UV CoatingYes—

EPDM vs HNBR — frequently asked

Is HNBR stronger than EPDM?

Yes. HNBR has a typical tensile strength of 25 MPa (3.63 ksi) against 12 MPa (1.74 ksi) for EPDM — about 108% more.

Which is cheaper, EPDM or HNBR?

EPDM is the lower-cost material: it sits in the standard tier ($$) while HNBR is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose EPDM over HNBR?

Pick EPDM when the part is bent, formed or impact-loaded, or when weight is the constraint. Pick HNBR when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM and HNBR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.