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Nickel Alloy Monel 400 Cold Drawn

Supply condition

UNS N04400 · ASTM B127 · EN 2.4360, NiCu30Fe · GB NCu30 · BS NA13

Choose for shafting, fasteners and machined parts needing higher yield strength, better surface finish and improved chip control.

CNC machiningSheet metalPremium cost $$$

Values for the Cold Drawn condition

Other Monel 400 tempers and conditions

Monel 400 is listed in 5 conditions; see the grade overview at Monel 400.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Standard stocked condition for plate, sheet, tube and welded fabrications where maximum formability and corrosion performance are wanted.24055045125 HB—
hot-rolled / hot-worked bar and plate, as-worked
Economical condition for large-section bar, forgings and as-rolled plate where mid-range strength is acceptable.31058540150 HB3.2 % IACS
Cold DrawnThis page
cold-worked bar, rod and tube (as-drawn)
Choose for shafting, fasteners and machined parts needing higher yield strength, better surface finish and improved chip control.48069025200 HB—
cold-worked then 275–345 °C stress relief
Use where cold-drawn strength must be kept but residual stress (distortion on machining, SCC risk) has to be reduced.55070022215 HB3.2 % IACS
full-hard cold-rolled sheet/strip
Spring-temper strip and diaphragms where high yield strength and stiffness in thin section outweigh formability.690830625 HRC3.2 % IACS

What is Monel 400 Cold Drawn?

Monel 400 Cold Drawn is Monel 400 supplied in the Cold Drawn condition — choose for shafting, fasteners and machined parts needing higher yield strength, better surface finish and improved chip control. Monel 400 Cold Drawn has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 690 MPa (100 ksi) — stronger than 70% of nickel alloy grades. Elongation at break is 25% and the elastic modulus is 179 GPa (26 Msi). Monel 400 Cold Drawn has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 81% of nickel alloy grades. It melts at 1,300°C (2,372 °F). O is the default condition FabDigit quotes; Cold Drawn is available on request or by drawing note.

Advantages

  • Easy to machine — 38/100, better than 98% of nickel alloy grades
  • Conducts heat well — 21.8 W/m·K (12.6 BTU/hr·ft·°F), better than 90% of nickel alloy grades
  • Low embodied carbon — 9.5 kg CO₂/kg, better than 90% of nickel alloy grades
  • High electrical conductivity — 3.2 % IACS, better than 89% of nickel alloy grades

Limitations

  • Low stiffness — 179 GPa (26 Msi), worse than 88% of nickel alloy grades
  • Limited service temperature — 480°C (896 °F), worse than 82% of nickel alloy grades

Monel 400 Cold Drawn properties

Typical room-temperature values for Monel 400 Cold Drawn; 13 are specific to this condition. Other listed values are Monel 400 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Monel 400 Cold Drawn has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 81% of nickel alloy grades. It melts at 1,300°C (2,372 °F).

Density8.8 g/cm³0.32 lb/in³
Melting Point (Solidus)1,300°C2,372 °F
Liquidus Temperature1,350°C2,462 °F

Mechanical14

Monel 400 Cold Drawn has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 690 MPa (100 ksi) — stronger than 70% of nickel alloy grades. Elongation at break is 25% and the elastic modulus is 179 GPa (26 Msi).

Elastic (Young's) Modulus179 GPa26 Msi
Shear Modulus66 GPa9.6 Msi
Bulk Modulus152 GPa22 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)690 MPa100 ksi
Yield Strength (0.2% offset)480 MPa69.6 ksi
Elongation at Break25%
Reduction in Area55%
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)290 MPa42.1 ksi
Charpy V-Notch Impact (RT)180 J133 ft·lbf
Hardness, Brinell200 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers130 HV

Thermal6

Monel 400 Cold Drawn is rated for continuous service to 480°C (896 °F). It conducts heat at 21.8 W/m·K (12.6 BTU/hr·ft·°F), better than 90% of nickel alloy grades. Thermal expansion is 13.9 µm/m·K (7.72 µin/in·°F).

Thermal Conductivity21.8 W/m·K12.6 BTU/hr·ft·°F
Specific Heat Capacity427 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.9 µm/m·K7.7 µin/in·°F
Latent Heat of Fusion297 J/g128 BTU/lb
Max Service Temperature (continuous)480°C896 °F
Min Service Temperature-260°C-436 °F

Electrical3

Monel 400 Cold Drawn conducts electricity at 3.2 % IACS, better than 89% of nickel alloy grades.

Electrical Conductivity3.2 % IACS
Electrical Resistivity5.47×10⁻⁷ Ω·m21.5 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 51% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryOutstanding in flowing seawater, brine, caustic (NaOH) and hydrofluoric acid; good in dilute sulfuric, phosphoric and organic acids and in dry halogen gas. Attacked by oxidizing acids (nitric, ferric/cupric chloride), by moist ammonia and by wet sulfur-bearing gases; susceptible to stress-corrosion cracking in mercury and in hot concentrated hydrofluoric acid vapor.

Sustainability4

Producing a kilogram of Monel 400 Cold Drawn takes about 120 MJ of energy and emits 9.5 kg of CO₂ — less than 90% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)120 MJ/kg51,591 BTU/lb
Embodied Carbon (primary production)9.5 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content35%

Manufacturability7

Monel 400 Cold Drawn's machinability is fair (38/100, better than 98% of nickel alloy grades); weldability very good (72/100); formability fair (45/100).

MachinabilityFair38/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good72/100
Formability (cold)Fair45/100
Brazeability / SolderabilityGood65/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel-copper alloy is not anodized; use passivation/pickling or electroless nickel where a surface layer is required

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Monel 400 Cold Drawn

Is Monel 400 easy to machine?

Work-hardens rapidly — use rigid setups, positive-rake sharp carbide, heavy positive feed and constant engagement, moderate speed (~25–40 m/min carbide) with flood sulfurized oil; never dwell in the cut.

Can Monel 400 be welded?

Readily welded by GTAW/GMAW/SMAW with Monel Filler Metal 60 (ERNiCu-7) or Electrode 190; keep surfaces free of sulfur, lead and grease, use low heat input and no preheat, and avoid autogenous welds (add Ti-bearing filler to prevent porosity).

Can Monel 400 be formed, bent or molded?

Excellent cold formability in the annealed condition (deep drawing, spinning, bending) but high springback and fast work hardening — plan interstage anneals at 760–870 °C; hot work at 870–1175 °C and finish above 650 °C.

What surface finishes work on Monel 400?

Pickle in nitric-hydrofluoric or bright-dip after annealing to remove the tenacious green-black oxide; takes a fine mechanical polish, accepts electroless nickel or silver plating, and needs no coating for seawater service.

Monel 400 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiNi + Co, minimum per ASTM B127/B164≥ 6366
Fe≤ 2.51.6
Mn≤ 21
C≤ 0.30.15
Si≤ 0.50.2
S≤ 0.020.01
Cubalance in practice≥ 28 (balance)

Monel 400 Cold Drawn — frequently asked

What is Monel 400 Cold Drawn used for?

Monel 400 Cold Drawn is typically used for seawater valve bodies and trim, marine pump shafts and casings, heat exchanger tubing and tubesheets, hydrofluoric acid process piping, feedwater heater components and chemical processing vessels and liners. In short: seawater-resistant nickel-copper.

What is the yield strength of Monel 400 Cold Drawn?

Monel 400 Cold Drawn has a typical yield strength of 480 MPa (69.6 ksi) and a tensile strength of 690 MPa (100 ksi) — stronger than 70% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Monel 400 Cold Drawn easy to machine?

Not especially — machinability is rated fair (38/100, better than 98% of nickel alloy grades). Work-hardens rapidly — use rigid setups, positive-rake sharp carbide, heavy positive feed and constant engagement, moderate speed (~25–40 m/min carbide) with flood sulfurized oil; never dwell in the cut.

Can Monel 400 Cold Drawn be welded?

Yes — weldability is rated very good (72/100). Readily welded by GTAW/GMAW/SMAW with Monel Filler Metal 60 (ERNiCu-7) or Electrode 190; keep surfaces free of sulfur, lead and grease, use low heat input and no preheat, and avoid autogenous welds (add Ti-bearing filler to prevent porosity).

What surface finishes work on Monel 400 Cold Drawn?

Pickle in nitric-hydrofluoric or bright-dip after annealing to remove the tenacious green-black oxide; takes a fine mechanical polish, accepts electroless nickel or silver plating, and needs no coating for seawater service.

Can Monel 400 Cold Drawn be formed, bent or molded?

Excellent cold formability in the annealed condition (deep drawing, spinning, bending) but high springback and fast work hardening — plan interstage anneals at 760–870 °C; hot work at 870–1175 °C and finish above 650 °C.

What is the maximum service temperature of Monel 400 Cold Drawn?

Monel 400 Cold Drawn is rated for continuous use to about 480°C (896 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in Monel 400 Cold Drawn?

Yes — Monel 400 Cold Drawn is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B127 — Nickel-Copper Alloy Plate, Sheet and Strip — ASTM International (2019)
  2. ASTM B164 — Nickel-Copper Alloy Rod, Bar and Wire — ASTM International (2020)
  3. MONEL alloy 400 Technical Bulletin — Special Metals Corporation (2005)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  6. GB/T 15007 / NCu30 — SAC (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.