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Nickel Alloy M35-2-ANN (Annealed)

Heat-treated state

UNS J04020 · ASTM A494 M35-2

Used to maximize ductility, homogenize dendritic segregation and improve corrosion uniformity before service in aggressive brines.

High cost $$$$

Values for the ANN condition

Other M35-2 tempers and conditions

M35-2 is listed in 3 conditions; see the grade overview at M35-2.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNThis page
Annealed
Used to maximize ductility, homogenize dendritic segregation and improve corrosion uniformity before service in aggressive brines.21047037118 HB3 % IACS
Stress relieved
Choose when weld repairs or heavy machining have introduced residual stress, or to reduce distortion in thin-wall castings.22048034125 HB3 % IACS
ACDefault
Spheroidize annealed
Default condition for pump casings, valve bodies and impellers; no heat treatment specified by A494.23549032130 HB2.9 % IACS

What is M35-2-ANN?

M35-2-ANN is M35-2 heat treated to ANN — used to maximize ductility, homogenize dendritic segregation and improve corrosion uniformity before service in aggressive brines. M35-2-ANN has a yield strength of 210 MPa (30.5 ksi) and a tensile strength of 470 MPa (68.2 ksi) — weaker than 93% of nickel alloy grades. Elongation at break is 37% and the elastic modulus is 150 GPa (21.8 Msi). M35-2-ANN has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 81% of nickel alloy grades. It melts at 1,315°C (2,399 °F). AC is the default condition FabDigit quotes; ANN is available on request or by drawing note.

Advantages

  • Easy to machine — 32/100, better than 95% of nickel alloy grades
  • Conducts heat well — 21 W/m·K (12.1 BTU/hr·ft·°F), better than 88% of nickel alloy grades
  • High electrical conductivity — 3 % IACS, better than 87% of nickel alloy grades

Limitations

  • Low stiffness — 150 GPa (21.8 Msi), worse than 95% of nickel alloy grades
  • Low strength — 210 MPa (30.5 ksi), worse than 93% of nickel alloy grades
  • Limited service temperature — 480°C (896 °F), worse than 82% of nickel alloy grades

M35-2-ANN properties

Typical room-temperature values for M35-2-ANN; 22 are specific to this condition. Other listed values are M35-2 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

M35-2-ANN has a density of 8.8 g/cm³ (0.318 lb/in³), heavier than 81% of nickel alloy grades. It melts at 1,315°C (2,399 °F).

Density8.8 g/cm³0.32 lb/in³
Melting Point (Solidus)1,315°C2,399 °F
Liquidus Temperature1,350°C2,462 °F

Mechanical16

M35-2-ANN has a yield strength of 210 MPa (30.5 ksi) and a tensile strength of 470 MPa (68.2 ksi) — weaker than 93% of nickel alloy grades. Elongation at break is 37% and the elastic modulus is 150 GPa (21.8 Msi).

Elastic (Young's) Modulus150 GPa21.8 Msi
Shear Modulus57 GPa8.3 Msi
Bulk Modulus139 GPa20.2 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)470 MPa68.2 ksi
Yield Strength (0.2% offset)210 MPa30.5 ksi
Elongation at Break37%
Reduction in Area42%
Compressive Strength215 MPa31.2 ksi
Shear Strength320 MPa46.4 ksi
Fatigue Strength (Endurance Limit)185 MPa26.8 ksi
Fracture Toughness (K_IC)100 MPa·√m91 ksi·√in
Charpy V-Notch Impact (RT)75 J55.3 ft·lbf
Hardness, Brinell118 HB
Hardness, Rockwell B66 HRB
Hardness, Vickers124 HV

Thermal6

M35-2-ANN is rated for continuous service to 480°C (896 °F). It conducts heat at 21 W/m·K (12.1 BTU/hr·ft·°F), better than 88% of nickel alloy grades. Thermal expansion is 13.9 µm/m·K (7.72 µin/in·°F).

Thermal Conductivity21 W/m·K12.1 BTU/hr·ft·°F
Specific Heat Capacity427 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.9 µm/m·K7.7 µin/in·°F
Latent Heat of Fusion285 J/g123 BTU/lb
Max Service Temperature (continuous)480°C896 °F
Min Service Temperature-196°C-321 °F

Electrical3

M35-2-ANN conducts electricity at 3 % IACS, better than 87% of nickel alloy grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.8×10⁻⁷ Ω·m22.8 µΩ·in
Magnetic Responseweakly magnetic — Curie temperature near room temperature; response varies with Fe/Cu level and section thickness

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 51% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in flowing seawater, brines, caustic soda, neutral salts and non-aerated HF/H₂SO₄/HCl; attacked by oxidizing acids (HNO₃), ferric/cupric salts, wet chlorine and ammonia with oxygen.

Sustainability4

Producing a kilogram of M35-2-ANN takes about 150 MJ of energy and emits 12 kg of CO₂ — less than 68% of nickel alloy grades. Typical recycled content is 45%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content45%

Manufacturability8

M35-2-ANN's machinability is poor (32/100, better than 95% of nickel alloy grades); weldability very good (75/100); formability poor (25/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)27%
WeldabilityVery good75/100
Formability (cold)Poor25/100
CastabilityVery good78/100
Brazeability / SolderabilityGood60/100
PolishabilityGood65/100
Anodizing Responsen/a — nickel-copper alloy; use passivation/pickling or electroless plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with M35-2-ANN

Is M35-2 easy to machine?

Gummy and work-hardening — use rigid setups, positive-rake carbide, heavy feeds at low speed (25–40 m/min) with flood coolant; the higher Si content helps chip breaking slightly versus M35-1.

Can M35-2 be welded?

Weld with ERNiCu-7/ENiCu-7 consumables using low heat input and no preheat; the higher Si/S limits of M35-2 make it more hot-crack prone than M35-1, so specify M35-1 where extensive weld repair is expected.

Can M35-2 be formed, bent or molded?

Sand or investment casting only — good fluidity from Si, but use generous risers and directional solidification because of the long freezing range and shrinkage tendency.

What surface finishes work on M35-2?

Pickle/passivate after machining, then polish or shot-blast; not anodizable — electroless nickel or PTFE coatings are used only where wear resistance is needed.

M35-2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cmax per ASTM A494≤ 0.350.25
Mn≤ 1.51
Sihigher than M35-1 (1.25 max) for fluidity/strength≤ 21.6
Cu26 – 3330
Fe≤ 3.52
Nbcolumbium, max≤ 0.5—
Shigher allowance than M35-1≤ 0.03—
Nibalance, approx. 63–70%balance—

M35-2-ANN — frequently asked

What is M35-2-ANN used for?

M35-2-ANN is typically used for pump and valve castings, marine hardware and chemical service fittings. In short: general-purpose cast Monel 400; better fluidity than M35-1; more hot-crack prone than M35-1.

What is the yield strength of M35-2-ANN?

M35-2-ANN has a typical yield strength of 210 MPa (30.5 ksi) and a tensile strength of 470 MPa (68.2 ksi) — weaker than 93% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is M35-2-ANN easy to machine?

Not especially — machinability is rated poor (32/100, better than 95% of nickel alloy grades). Gummy and work-hardening — use rigid setups, positive-rake carbide, heavy feeds at low speed (25–40 m/min) with flood coolant; the higher Si content helps chip breaking slightly versus M35-1.

Can M35-2-ANN be welded?

Yes — weldability is rated very good (75/100). Weld with ERNiCu-7/ENiCu-7 consumables using low heat input and no preheat; the higher Si/S limits of M35-2 make it more hot-crack prone than M35-1, so specify M35-1 where extensive weld repair is expected.

What surface finishes work on M35-2-ANN?

Pickle/passivate after machining, then polish or shot-blast; not anodizable — electroless nickel or PTFE coatings are used only where wear resistance is needed.

Can M35-2-ANN be formed, bent or molded?

Sand or investment casting only — good fluidity from Si, but use generous risers and directional solidification because of the long freezing range and shrinkage tendency.

What is the maximum service temperature of M35-2-ANN?

M35-2-ANN is rated for continuous use to about 480°C (896 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between M35-2-AC and M35-2-ANN?

AC is the default condition — default condition for pump casings, valve bodies and impellers; no heat treatment specified by A494. ANN: used to maximize ductility, homogenize dendritic segregation and improve corrosion uniformity before service in aggressive brines. Yield strength is 235 MPa in AC versus 210 MPa in ANN.

Sources

  1. ASTM A494/A494M — Castings, Nickel and Nickel Alloy — ASTM International (2023)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. ASM Handbook Vol. 15 — Casting — ASM International (2008)
  4. Monel alloy 400 technical bulletin — Special Metals Corporation (2005)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.