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Magnesium Alloy AM100A-T6

Temper · default condition

ASTM AM100A · UNS M10100

T6 = solution heat treated and artificially aged

Standard supply condition: highest yield strength and hardness, accepted at the cost of very low elongation.

Standard cost $$

Values for the T6 condition

Other AM100A tempers and conditions

AM100A is listed in 5 conditions; see the grade overview at AM100A.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Lowest-cost condition for lightly loaded, dimensionally stable castings where no heat treatment is justified.83150253 HB68 W/m·K
Solution heat treated and naturally aged
Pick when maximum toughness/ductility and shock resistance matter more than yield strength.832751053 HB66 W/m·K
Solution heat treated and overaged (stabilized)
Choose for dimensional stability and reduced residual stress in castings that see moderate service heat or tight tolerances, trading some strength for stability.110250463 HB—
T6DefaultThis page
Solution heat treated and artificially aged
Standard supply condition: highest yield strength and hardness, accepted at the cost of very low elongation.152275169 HB72 W/m·K
T6 variant, underaged
Use where the maximum hardness and compressive yield of AM100A are needed on thicker permanent-mold sections.160275174 HB73 W/m·K

What is AM100A-T6?

AM100A-T6 is AM100A in the T6 temper — standard supply condition: highest yield strength and hardness, accepted at the cost of very low elongation. AM100A-T6 has a yield strength of 152 MPa (22 ksi) and a tensile strength of 275 MPa (39.9 ksi) — stronger than 62% of magnesium alloy grades. Elongation at break is 1% and the elastic modulus is 45 GPa (6.53 Msi). AM100A-T6 has a density of 1.81 g/cm³ (0.0654 lb/in³), heavier than 58% of magnesium alloy grades. It melts at 465°C (869 °F).

Limitations

  • Limited ductility — 1%, worse than 100% of magnesium alloy grades
  • Hard to polish — 45/100, worse than 93% of magnesium alloy grades
  • Low fracture toughness — 12 MPa·√m (10.9 ksi·√in), worse than 92% of magnesium alloy grades
  • Limited service temperature — 120°C (248 °F), worse than 78% of magnesium alloy grades
  • Low electrical conductivity — 12 % IACS, worse than 78% of magnesium alloy grades

AM100A-T6 properties

Typical room-temperature values for AM100A-T6; 14 are specific to this condition. Other listed values are AM100A reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

AM100A-T6 has a density of 1.81 g/cm³ (0.0654 lb/in³), heavier than 58% of magnesium alloy grades. It melts at 465°C (869 °F).

Density1.81 g/cm³0.07 lb/in³
Melting Point (Solidus)465°C869 °F
Liquidus Temperature598°C1,108 °F

Mechanical13

AM100A-T6 has a yield strength of 152 MPa (22 ksi) and a tensile strength of 275 MPa (39.9 ksi) — stronger than 62% of magnesium alloy grades. Elongation at break is 1% and the elastic modulus is 45 GPa (6.53 Msi).

Elastic (Young's) Modulus45 GPa6.5 Msi
Shear Modulus17 GPa2.5 Msi
Bulk Modulus45 GPa6.5 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)275 MPa39.9 ksi
Yield Strength (0.2% offset)152 MPa22 ksi
Elongation at Break1%
Compressive Strength345 MPa50 ksi
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)76 MPa11 ksi
Fracture Toughness (K_IC)12 MPa·√m10.9 ksi·√in
Charpy V-Notch Impact (RT)1 J1 ft·lbf
Hardness, Brinell69 HB

Thermal6

AM100A-T6 is rated for continuous service to 120°C (248 °F). It conducts heat at 72 W/m·K (41.6 BTU/hr·ft·°F), worse than 69% of magnesium alloy grades. Thermal expansion is 25.2 µm/m·K (14 µin/in·°F).

Thermal Conductivity72 W/m·K41.6 BTU/hr·ft·°F
Specific Heat Capacity1,000 J/kg·K0.24 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)25.2 µm/m·K14 µin/in·°F
Latent Heat of Fusion373 J/g160 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-100°C-148 °F

Electrical3

AM100A-T6 conducts electricity at 12 % IACS, worse than 78% of magnesium alloy grades.

Electrical Conductivity12 % IACS
Electrical Resistivity1.4×10⁻⁷ Ω·m5.51 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (20/100), worse than 77% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.55 V
Corrosion ResistancePoor20/100
Chemical Resistance SummaryResists dry air, most alkalis, hydrocarbons, dry halogenated solvents; rapidly attacked by salt water, acids, and any moist galvanic couple with steel/Cu — coatings and insulating fasteners are mandatory.

Sustainability4

Producing a kilogram of AM100A-T6 takes about 320 MJ of energy and emits 30 kg of CO₂ — less than 74% of magnesium alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)320 MJ/kg137,575 BTU/lb
Embodied Carbon (primary production)30 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content25%

Manufacturability8

AM100A-T6's machinability is excellent (96/100, better than 87% of magnesium alloy grades); weldability good (60/100); formability not recommended (8/100).

MachinabilityExcellent96/100
Machinability Rating (AISI 1212 = 100 %)400%
WeldabilityGood60/100
Formability (cold)Not recommended8/100
CastabilityVery good82/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair45/100
Anodizing Responsen/a for aluminium-type sulfuric anodizing; responds well to magnesium anodic processes (Dow 17, HAE, Keronite/PEO) and to chromate or chrome-free conversion coatings before painting.

Common Calculations5

Specific Strength (UTS / density)calculated152 kN·m/kg
Specific Stiffness (E / density)calculated24.9 MN·m/kg
Modulus of Resiliencecalculated257 kJ/m³
Thermal Diffusivitycalculated39.8 mm²/s
Thermal Shock Resistance Indexcalculated17

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AM100A-T6

Is AM100A easy to machine?

Machines faster and with lower cutting forces than any other structural metal — use sharp tools, high speed, dry or mineral-oil cutting fluid (never water-based), and keep fine chips/dust collected wet or inert to avoid fire.

Can AM100A be welded?

GTAW/GMAW with AZ92A or AZ101A filler works well in the F condition; preheat thick sections, avoid mixing with steel spatter, and re-solution/re-age after welding T6 parts to restore properties.

Can AM100A be formed, bent or molded?

A casting alloy only — good sand and permanent-mold fluidity with SF6-free cover-gas or flux melting; not cold formable, so shape must come from the mold.

What surface finishes work on AM100A?

Always clean/pickle then apply a chromate or chrome-free conversion coat, Dow 17/HAE anodize or PEO before primer and paint; isolate all steel, brass and aluminium fasteners to prevent galvanic attack.

AM100A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Alprincipal strengthening/ageing element (Mg17Al12)9.3 – 10.710
Mn0.10 % min; controls Fe for corrosion0.1 – 0.350.15
Zn≤ 0.30.1
Si≤ 0.3—
Cuimpurity limit≤ 0.1—
Niimpurity limit≤ 0.01—
Fetypical high-purity practice limit; older specs control Fe via Fe/Mn ratio≤ 0.01—
Other (each/total)others total≤ 0.3—
Mgbalance—

AM100A-T6 — frequently asked

What is AM100A-T6 used for?

AM100A-T6 is typically used for engine covers, gearbox housings and brackets. In short: superseded by AZ91; very low cast ductility; excellent machinability, poor corrosion.

What is the yield strength of AM100A-T6?

AM100A-T6 has a typical yield strength of 152 MPa (22 ksi) and a tensile strength of 275 MPa (39.9 ksi) — stronger than 62% of magnesium alloy grades. Strength varies by condition: see the 5 listed tempers.

Is AM100A-T6 easy to machine?

Yes — machinability is rated excellent (96/100, better than 87% of magnesium alloy grades). Machines faster and with lower cutting forces than any other structural metal — use sharp tools, high speed, dry or mineral-oil cutting fluid (never water-based), and keep fine chips/dust collected wet or inert to avoid fire.

Can AM100A-T6 be welded?

Yes — weldability is rated good (60/100). GTAW/GMAW with AZ92A or AZ101A filler works well in the F condition; preheat thick sections, avoid mixing with steel spatter, and re-solution/re-age after welding T6 parts to restore properties.

What surface finishes work on AM100A-T6?

Always clean/pickle then apply a chromate or chrome-free conversion coat, Dow 17/HAE anodize or PEO before primer and paint; isolate all steel, brass and aluminium fasteners to prevent galvanic attack.

Can AM100A-T6 be formed, bent or molded?

A casting alloy only — good sand and permanent-mold fluidity with SF6-free cover-gas or flux melting; not cold formable, so shape must come from the mold.

What is the maximum service temperature of AM100A-T6?

AM100A-T6 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AM100A-T6 and AM100A-F?

T6 is the default condition — standard supply condition: highest yield strength and hardness, accepted at the cost of very low elongation. F: lowest-cost condition for lightly loaded, dimensionally stable castings where no heat treatment is justified. Yield strength is 152 MPa in T6 versus 83 MPa in F.

Sources

  1. ASTM B199 — Magnesium-Alloy Permanent Mold Castings — ASTM International (2019)
  2. ASTM B80 — Magnesium-Alloy Sand Castings — ASTM International (2015)
  3. ASTM B93/B93M — Magnesium Alloys in Ingot Form for Sand, Permanent Mold and Die Castings — ASTM International (2020)
  4. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)
  5. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. SAE AMS 4455 / UNS M10100 designation records — SAE International (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.