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Magnesium Alloy AM100A vs AS41B

Magnesium Alloy · grade comparison

Magnesium Alloy AM100A and AS41B are both magnesium alloy grades. AM100A is the stronger of the two: yield strength 152 MPa (22 ksi) against 140 MPa (20.3 ksi) for AS41B, about 9% more; tensile strength follows at 275 MPa (39.9 ksi) vs 215 MPa (31.2 ksi). In exchange, AS41B is the more ductile: elongation 6% versus 1% for AM100A, and AS41B is harder (75 HB vs 69 HB). AS41B runs hotter in service (175°C vs 120°C continuous) and AS41B conducts electricity better (13.5 % IACS vs 12 % IACS). On the shop floor, AM100A welds better (good vs fair).

AM100AChoose it when strength drives the design, or when it will be welded.

AS41BChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AM100A vs AS41B: properties

AM100AAS41B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

275 MPa39.9 ksi
215 MPa31.2 ksi

Yield Strength (0.2% offset)

152 MPa22 ksi
140 MPa20.3 ksi

Elongation at Break

1%
6%

Compressive Strength

345 MPa50 ksi
140 MPa20.3 ksi

Shear Strength

145 MPa21 ksi
140 MPa20.3 ksi

Fatigue Strength (Endurance Limit)

76 MPa11 ksi
70 MPa10.2 ksi

Fracture Toughness (K_IC)

12 MPa·√m10.9 ksi·√in
13 MPa·√m11.8 ksi·√in

Charpy V-Notch Impact (RT)

1 J1 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

69 HB
75 HB

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

1.81 g/cm³0.07 lb/in³
1.77 g/cm³0.06 lb/in³

Melting Point (Solidus)

465°C869 °F
565°C1,049 °F

Liquidus Temperature

598°C1,108 °F
620°C1,148 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

72 W/m·K41.6 BTU/hr·ft·°F
68 W/m·K39.3 BTU/hr·ft·°F

Specific Heat Capacity

1,000 J/kg·K0.24 BTU/lb·°F
1,020 J/kg·K0.24 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

25.2 µm/m·K14 µin/in·°F
26.1 µm/m·K14.5 µin/in·°F

Latent Heat of Fusion

373 J/g160 BTU/lb
340 J/g146 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
175°C347 °F

Min Service Temperature

-100°C-148 °F
-70°C-94 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12 % IACS
13.5 % IACS

Electrical Resistivity

1.4×10⁻⁷ Ω·m5.51 µΩ·in
1.27×10⁻⁷ Ω·m5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.55 V
-1.6 V

Corrosion Resistance

20 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

96 / 100
95 / 100

Weldability

60 / 100
35 / 100

Formability (cold)

8 / 100
10 / 100

Castability

82 / 100
85 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

45 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 400%

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

30 kg CO₂/kg
32 kg CO₂/kg

Typical Recycled Content

25%
30%

Same in both: Embodied Energy (primary production) 320 MJ/kg137,575 BTU/lb · Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

152 kN·m/kg
121 kN·m/kg

Specific Stiffness (E / density)

24.9 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

257 kJ/m³
218 kJ/m³

Thermal Diffusivity

39.8 mm²/s
37.7 mm²/s

Thermal Shock Resistance Index

17
12

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAS41BAM100A

Manufacturing and finishing

CapabilityAM100AAS41B
CNC machining—Yes
Default condition—As Cast
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Chem Film (Alodine)—Yes
E-Coating—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Painting—Yes
Powder Coating—Yes

AM100A vs AS41B — frequently asked

Is AM100A stronger than AS41B?

Yes. AM100A has a typical yield strength of 152 MPa (22 ksi) against 140 MPa (20.3 ksi) for AS41B — about 9% more. Tensile strength is 275 MPa (39.9 ksi) vs 215 MPa (31.2 ksi).

Which is cheaper, AM100A or AS41B?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AM100A or AS41B?

AM100A. Its weldability rates good (60/100) against fair (35/100) for AS41B.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AM100A and AS41B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.