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Copper Alloy C17460-TD04

Supply condition

UNS C17460 · ASTM B441

TD04 = solution heat treated and cold worked, full hard

Cold-drawn/rolled but not aged; chosen when the part is formed then age hardened to HT.

High cost $$$$

Values for the TD04 condition

Other C17460 tempers and conditions

C17460 is listed in 8 conditions; see the grade overview at C17460.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Softest condition for deep forming, stamping or machining before customer age hardening.1703402895 HB28 % IACS
TD04This page
Solution heat treated and cold worked, full hard
Cold-drawn/rolled but not aged; chosen when the part is formed then age hardened to HT.45052010145 HB30 % IACS
Mill hardened, half hard
Mill-hardened strip for formed contacts needing good bend ductility with no customer heat treatment.55066014185 HB52 % IACS
TF00Default
Solution heat treated and precipitation hardened
Standard stocked rod/bar condition: peak-aged for balanced 700–830 MPa strength with ~50% IACS conductivity.6207601295 HRB52 % IACS
Mill hardened, full hard
Mid-range mill-hardened strip temper balancing forming and spring force.6207301118 HRC52 % IACS
Mill hardened, extra hard
Common connector strip temper: high contact force with moderate bendability transverse to rolling.710800922 HRC50 % IACS
TD04 and precipitation hardened
Highest strength condition for springs and heavily loaded contacts where ductility can be low.740830825 HRC50 % IACS
Mill hardened, spring hard
Highest mill-hardened strength for flat springs and minimal-deflection contacts; limited forming.780860724 HRC50 % IACS

What is C17460-TD04?

C17460-TD04 is C17460 supplied in the TD04 condition — cold-drawn/rolled but not aged; chosen when the part is formed then age hardened to HT. C17460-TD04 has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 520 MPa (75.4 ksi) — stronger than 86% of copper alloy grades. Elongation at break is 10% and the elastic modulus is 135 GPa (19.6 Msi). C17460-TD04 has a density of 8.83 g/cm³ (0.319 lb/in³), heavier than 65% of copper alloy grades. It melts at 1,000°C (1,832 °F). TF00 is the default condition FabDigit quotes; TD04 is available on request or by drawing note.

Advantages

  • Stiff — 135 GPa (19.6 Msi), better than 93% of copper alloy grades
  • High strength — 450 MPa (65.3 ksi), better than 86% of copper alloy grades

Limitations

  • Limited service temperature — 150°C (302 °F), worse than 96% of copper alloy grades
  • High embodied carbon — 6.5 kg CO₂/kg, worse than 94% of copper alloy grades
  • Limited ductility — 10%, worse than 76% of copper alloy grades

C17460-TD04 properties

Typical room-temperature values for C17460-TD04; 21 are specific to this condition. Other listed values are C17460 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C17460-TD04 has a density of 8.83 g/cm³ (0.319 lb/in³), heavier than 65% of copper alloy grades. It melts at 1,000°C (1,832 °F).

Density8.83 g/cm³0.32 lb/in³
Melting Point (Solidus)1,000°C1,832 °F
Liquidus Temperature1,070°C1,958 °F

Mechanical13

C17460-TD04 has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 520 MPa (75.4 ksi) — stronger than 86% of copper alloy grades. Elongation at break is 10% and the elastic modulus is 135 GPa (19.6 Msi).

Elastic (Young's) Modulus135 GPa19.6 Msi
Shear Modulus53 GPa7.7 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)520 MPa75.4 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break10%
Shear Strength330 MPa47.9 ksi
Fatigue Strength (Endurance Limit)190 MPa27.6 ksi
Hardness, Brinell145 HB
Hardness, Rockwell B78 HRB
Hardness, Rockwell C20 HRC
Hardness, Vickers155 HV

Thermal6

C17460-TD04 is rated for continuous service to 150°C (302 °F). It conducts heat at 140 W/m·K (80.9 BTU/hr·ft·°F), better than 72% of copper alloy grades. Thermal expansion is 17.5 µm/m·K (9.72 µin/in·°F).

Thermal Conductivity140 W/m·K80.9 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.5 µm/m·K9.7 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-200°C-328 °F

Electrical3

C17460-TD04 conducts electricity at 30 % IACS, better than 71% of copper alloy grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.75×10⁻⁸ Ω·m2.26 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.22 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh/salt water, steam and most neutral media; attacked by ammonia/amines, oxidizing acids and sulfides; tarnishes in humid sulfur-bearing air.

Sustainability4

Producing a kilogram of C17460-TD04 takes about 95 MJ of energy and emits 6.5 kg of CO₂ — more than 95% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)95 MJ/kg40,843 BTU/lb
Embodied Carbon (primary production)6.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content30%

Manufacturability8

C17460-TD04's machinability is fair (40/100, better than 57% of copper alloy grades); weldability fair (48/100); formability fair (45/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityFair48/100
Formability (cold)Fair45/100
CastabilityFair45/100
Brazeability / SolderabilityVery good80/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper alloy; use plating (Ni, Ag, Au, Sn) instead of anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C17460-TD04

Is C17460 easy to machine?

Machines like a hard bronze — carbide tooling, positive rake, flood coolant; wet-cut and capture fines/dust because of beryllium content (OSHA/ACGIH exposure controls).

Can C17460 be welded?

Resistance and electron-beam welding good; GTAW possible with matching filler but the heat-affected zone loses age-hardened strength and normally needs re-solutioning and re-aging.

Can C17460 be formed, bent or molded?

Form in TB00/TD04 then age (600–800 °F class cycle, roughly 3 h at ~480 °C) for peak properties; mill-hardened TM tempers are formed as delivered with grain-direction bend limits.

What surface finishes work on C17460?

Not anodizable; electroplate Ni barrier plus Sn, Ag or Au for contacts, or passivate/lacquer to limit tarnish; polishes to a bright finish.

C17460 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Beberyllium provides precipitation hardening0.15 – 0.50.3
Ni1 – 1.41.2
Curemainder; named impurities limited per ASTM B441/B534balance—

C17460-TD04 — frequently asked

What is C17460-TD04 used for?

C17460-TD04 is typically used for connector springs, electronic contacts and relay components. In short: highest service temp in group; low-cobalt connector alloy; limited cold formability.

What is the yield strength of C17460-TD04?

C17460-TD04 has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 520 MPa (75.4 ksi) — stronger than 86% of copper alloy grades. Strength varies by condition: see the 8 listed tempers.

Is C17460-TD04 easy to machine?

Not especially — machinability is rated fair (40/100, better than 57% of copper alloy grades). Machines like a hard bronze — carbide tooling, positive rake, flood coolant; wet-cut and capture fines/dust because of beryllium content (OSHA/ACGIH exposure controls).

Can C17460-TD04 be welded?

With care — weldability is rated fair (48/100). Resistance and electron-beam welding good; GTAW possible with matching filler but the heat-affected zone loses age-hardened strength and normally needs re-solutioning and re-aging.

What surface finishes work on C17460-TD04?

Not anodizable; electroplate Ni barrier plus Sn, Ag or Au for contacts, or passivate/lacquer to limit tarnish; polishes to a bright finish.

Can C17460-TD04 be formed, bent or molded?

Form in TB00/TD04 then age (600–800 °F class cycle, roughly 3 h at ~480 °C) for peak properties; mill-hardened TM tempers are formed as delivered with grain-direction bend limits.

What is the maximum service temperature of C17460-TD04?

C17460-TD04 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C17460-TF00 and C17460-TB00?

TF00 is the default condition — standard stocked rod/bar condition: peak-aged for balanced 700–830 MPa strength with ~50% IACS conductivity. TB00: softest condition for deep forming, stamping or machining before customer age hardening. Yield strength is 620 MPa in TF00 versus 170 MPa in TB00.

Sources

  1. ASTM B441 — Copper-Cobalt-Beryllium and Copper-Nickel-Beryllium Rod and Bar — ASTM International (2021)
  2. ASTM B534 — Copper-Cobalt-Beryllium / Copper-Nickel-Beryllium Plate, Sheet, Strip and Rolled Bar — ASTM International (2018)
  3. Alloy 174 (C17460) high-conductivity beryllium copper data — Materion Brush Performance Alloys (2021)
  4. UNS C17460 alloy datasheet — Copper Development Association (copper.org) (2023)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.