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M55J UD-CE

Matrix

UD-CE = uD cyanate-ester prepreg laminate, Vf ≈ 60 %

Choose for spacecraft optics and antennas where low moisture-induced dimensional change, low outgassing and >180 °C service are required.

High cost $$$$

Values for the UD-CE condition

Other M55J grades and fills

M55J is listed in 4 conditions; see the grade overview at M55J.

Compare all 4 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Quasi-isotropic epoxy laminate [0/±45/90]s, Vf ≈ 58 %
Use for panels, mirror backplanes and bolted joints needing near-zero in-plane CTE and balanced bi-axial stiffness.—6200.55—
UD-CEThis page
UD cyanate-ester prepreg laminate, Vf ≈ 60 %
Choose for spacecraft optics and antennas where low moisture-induced dimensional change, low outgassing and >180 °C service are required.—1,8500.6—
UD epoxy prepreg laminate, Vf ≈ 60 %
Standard aerospace UD prepreg lay-up — pick for maximum axial stiffness in booms, struts and optical benches up to ~150 °C.—2,0000.65—
TOW-6KDefault
M55J-6000
Bare 6K tow as supplied on spools — use for prepregging, filament winding and weaving; properties are fiber-axis values.—4,0200.8—

What is M55J UD-CE?

M55J UD-CE is M55J in the UD-CE condition — choose for spacecraft optics and antennas where low moisture-induced dimensional change, low outgassing and >180 °C service are required. M55J UD-CE has a tensile strength of 1,850 MPa (268 ksi), stronger than 77% of composite grades. Elongation at break is 0.6% and the elastic modulus is 315 GPa (45.7 Msi). M55J UD-CE has a density of 1.68 g/cm³ (0.0607 lb/in³), lighter than 52% of composite grades. TOW-6K is the default condition FabDigit quotes; UD-CE is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 92/100, better than 94% of composite grades
  • Stiff — 315 GPa (45.7 Msi), better than 92% of composite grades
  • Conducts heat well — 155 W/m·K (89.6 BTU/hr·ft·°F), better than 92% of composite grades
  • Low moisture uptake — 0.1%, better than 85% of composite grades

Limitations

  • High embodied carbon — 50 kg CO₂/kg, worse than 93% of composite grades
  • Limited ductility — 0.6%, worse than 88% of composite grades

M55J UD-CE properties

Typical room-temperature values for M55J UD-CE; 11 are specific to this condition. Other listed values are M55J reference data and may not represent this condition. Bars are the position among composite grades.

Physical2

M55J UD-CE has a density of 1.68 g/cm³ (0.0607 lb/in³), lighter than 52% of composite grades.

Density1.68 g/cm³0.06 lb/in³
Water Absorption (24 h)0.1%

Mechanical4

M55J UD-CE has a tensile strength of 1,850 MPa (268 ksi), stronger than 77% of composite grades. Elongation at break is 0.6% and the elastic modulus is 315 GPa (45.7 Msi).

Elastic (Young's) Modulus315 GPa45.7 Msi
Tensile Strength (Ultimate)1,850 MPa268 ksi
Elongation at Break0.6%
Compressive Strength750 MPa109 ksi

Thermal6

M55J UD-CE is rated for continuous service to 200°C (392 °F). It conducts heat at 155 W/m·K (89.6 BTU/hr·ft·°F), better than 92% of composite grades. Thermal expansion is -1 µm/m·K (-0.556 µin/in·°F).

Thermal Conductivity155 W/m·K89.6 BTU/hr·ft·°F
Specific Heat Capacity753 J/kg·K0.18 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)-1 µm/m·K-0.56 µin/in·°F
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-269°C-452 °F
Max Service Temperature (short-term)500°C932 °F

Electrical2

M55J UD-CE has an electrical resistivity of 8×10⁻⁶ Ω·m.

Electrical Resistivity8×10⁻⁶ Ω·m315 µΩ·in
Volume Resistivity8×10⁻⁴ Ω·cm

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 94% of composite grades. UV resistance is excellent.

Corrosion ResistanceExcellent92/100
UV / Weathering ResistanceExcellent90/100
Chemical Resistance SummaryInert to most acids, alkalis and organic solvents at room temperature; attacked by hot strong oxidizers (nitric acid, chromic acid, molten alkali) and oxidizes in air above ~400 °C. Highly cathodic — causes galvanic corrosion of aluminium/steel fasteners unless isolated with a glass ply or sealant.

Sustainability4

Producing a kilogram of M55J UD-CE takes about 750 MJ of energy and emits 50 kg of CO₂ — more than 93% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)750 MJ/kg322,442 BTU/lb
Embodied Carbon (primary production)50 kg CO₂/kg
Embodied Water700 L/kg83.9 gal/lb
Typical Recycled Content0%

Manufacturability1

M55J UD-CE's machinability is poor (25/100, worse than 65% of composite grades).

MachinabilityPoor25/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with M55J UD-CE

Is M55J easy to machine?

Cured laminates must be cut with diamond-coated or PCD tooling at high speed/low feed with vacuum dust extraction; UHM fibers splinter and delaminate easily, so back up exit faces and prefer abrasive waterjet for trimming.

Can M55J be welded?

Not weldable — joints are made by co-curing, secondary adhesive bonding (film epoxy) or bolted/bonded titanium fittings; avoid direct aluminium contact to prevent galvanic attack.

Can M55J be formed, bent or molded?

Prepreg is laid up by hand or AFP and autoclave cured (typ. 120–180 °C, 0.3–0.7 MPa); the fiber is brittle and low-elongation, so respect minimum bend radii and avoid sharp tow turns in winding or braiding.

What surface finishes work on M55J?

Post-cure dimensional stabilization plus moisture-desorption bake is standard for space optics; surfaces are sealed with a glass veil, primer or white thermal-control paint for UV and galvanic isolation.

M55J chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Nresidual nitrogen from PAN precursor≤ 0.50.2
sizing (epoxy-compatible, type 50B)surface size, burns off above ~400 °C0.4 – 1.20.7
Na+K (alkali)trace impurities≤ 0.01—
Cgraphitized PAN-based carbon≥ 99 (balance)—

M55J UD-CE — frequently asked

What is M55J UD-CE used for?

M55J UD-CE is typically used for space telescope structures, satellite booms and precision instrument frames. In short: ultra-high-modulus space fiber; thermally conductive, dimensionally stable; low strain to failure.

What is the tensile strength of M55J UD-CE?

M55J UD-CE has a typical tensile strength of 1,850 MPa (268 ksi) — stronger than 77% of composite grades. Strength varies by condition: see the 4 listed tempers.

Is M55J UD-CE easy to machine?

Not especially — machinability is rated poor (25/100, worse than 65% of composite grades). Cured laminates must be cut with diamond-coated or PCD tooling at high speed/low feed with vacuum dust extraction; UHM fibers splinter and delaminate easily, so back up exit faces and prefer abrasive waterjet for trimming.

Can M55J UD-CE be welded?

Not weldable — joints are made by co-curing, secondary adhesive bonding (film epoxy) or bolted/bonded titanium fittings; avoid direct aluminium contact to prevent galvanic attack.

What surface finishes work on M55J UD-CE?

Post-cure dimensional stabilization plus moisture-desorption bake is standard for space optics; surfaces are sealed with a glass veil, primer or white thermal-control paint for UV and galvanic isolation.

Can M55J UD-CE be formed, bent or molded?

Prepreg is laid up by hand or AFP and autoclave cured (typ. 120–180 °C, 0.3–0.7 MPa); the fiber is brittle and low-elongation, so respect minimum bend radii and avoid sharp tow turns in winding or braiding.

What is the maximum service temperature of M55J UD-CE?

M55J UD-CE is rated for continuous use to about 200°C (392 °F), and briefly to 500°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Torayca M55J Technical Data Sheet — Toray Composite Materials (2023)
  2. ASM Handbook Vol. 21 — Composites — ASM International (2001)
  3. MIL-HDBK-17 / CMH-17 Polymer Matrix Composites (typical UHM CFRP lamina values) — CMH-17 (2012)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.