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8552 IM10-8552-UD

Reinforced grade

IM10-8552-UD = iM10/8552

Choose when maximum tensile strength/stiffness per unit weight is needed (highly loaded spars, launch structures).

High cost $$$$

Values for the IM10-8552-UD condition

Other 8552 grades and fills

8552 is listed in 8 conditions; see the grade overview at 8552.

Compare all 8 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
8552 neat resin
Reference matrix properties for analysis, resin films and adhesive/filler applications; not a structural product on its own.—1001.7—
Modified 8552 resin version for woven-fabric prepregs
Flow/tack-modified version of the 8552 chemistry qualified mainly on woven carbon fabric (NCAMP 8552S/AS4 PW).—8801.487 Shore D
AS4/8552 plain-weave fabric prepreg
Fabric form for drapable skins, complex curvature, repairs and damage-tolerant surface plies.—9001.3—
IM7/8552 satin-weave fabric prepreg
Intermediate-modulus fabric for stiff, drapable skins and hybrid UD/fabric stacks.—1,0001.388 Shore D
S2-glass/8552
Use where electrical insulation, radar transparency, high strain-to-failure or impact/ballistic energy absorption is required.—1,7503—
AS4/8552
Lower-cost standard-modulus version for secondary structure, ribs and tooling where IM7 stiffness is not required.—2,2101.5—
IM7/8552
Default aerospace primary-structure choice: highest strength/stiffness combination with the largest published allowables database.—2,7201.6—
IM10-8552-UDThis page
IM10/8552
Choose when maximum tensile strength/stiffness per unit weight is needed (highly loaded spars, launch structures).—3,3001.889 Shore D

What is 8552 IM10-8552-UD?

8552 IM10-8552-UD is 8552 in the IM10-8552-UD grade — choose when maximum tensile strength/stiffness per unit weight is needed (highly loaded spars, launch structures). 8552 IM10-8552-UD has a tensile strength of 3,300 MPa (479 ksi), stronger than 84% of composite grades. Elongation at break is 1.8% and the elastic modulus is 178 GPa (25.8 Msi). 8552 IM10-8552-UD has a density of 1.59 g/cm³ (0.0574 lb/in³), lighter than 53% of composite grades. Its glass-transition temperature is 200°C (392 °F). IM7-8552-UD is the default condition FabDigit quotes; IM10-8552-UD is available on request or by drawing note.

Advantages

  • Low moisture uptake — 0.05%, better than 94% of composite grades
  • Good corrosion resistance — 90/100, better than 85% of composite grades
  • Stiff — 178 GPa (25.8 Msi), better than 76% of composite grades

Limitations

  • High embodied carbon — 30 kg CO₂/kg, worse than 80% of composite grades
  • Limited service temperature — 120°C (248 °F), worse than 78% of composite grades

8552 IM10-8552-UD properties

Typical room-temperature values for 8552 IM10-8552-UD; 19 are specific to this condition. Other listed values are 8552 reference data and may not represent this condition. Bars are the position among composite grades.

Physical4

8552 IM10-8552-UD has a density of 1.59 g/cm³ (0.0574 lb/in³), lighter than 53% of composite grades. Its glass-transition temperature is 200°C (392 °F).

Density1.59 g/cm³0.06 lb/in³
Glass Transition (Tg)200°C392 °F
Water Absorption (24 h)0.05%
Water Absorption (Saturation)1.1%

Mechanical10

8552 IM10-8552-UD has a tensile strength of 3,300 MPa (479 ksi), stronger than 84% of composite grades. Elongation at break is 1.8% and the elastic modulus is 178 GPa (25.8 Msi).

Elastic (Young's) Modulus178 GPa25.8 Msi
Shear Modulus5 GPa0.73 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)3,300 MPa479 ksi
Elongation at Break1.8%
Compressive Strength1,700 MPa247 ksi
Compressive Modulus160 GPa23.2 Msi
Flexural Strength1,950 MPa283 ksi
Flexural Modulus160 GPa23.2 Msi
Shear Strength115 MPa16.7 ksi

Thermal6

8552 IM10-8552-UD is rated for continuous service to 120°C (248 °F). It conducts heat at 5.5 W/m·K (3.18 BTU/hr·ft·°F), better than 67% of composite grades. Thermal expansion is -0.4 µm/m·K (-0.222 µin/in·°F).

Thermal Conductivity5.5 W/m·K3.2 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)-0.4 µm/m·K-0.22 µin/in·°F
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-55°C-67 °F
Max Service Temperature (short-term)180°C356 °F

Electrical1

8552 IM10-8552-UD has an electrical resistivity of 1.3×10⁻⁵ Ω·m.

Electrical Resistivity1.3×10⁻⁵ Ω·m512 µΩ·in

Chemical & Environmental3

Corrosion resistance is excellent (90/100), better than 85% of composite grades. UV resistance is poor.

Corrosion ResistanceExcellent90/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryCured 8552 laminates resist fuels, hydraulic fluid (Skydrol, limited), lubricating oils, dilute acids/alkalis and water; attacked/plasticized by strong solvents (MEK, dichloromethane), hot strong acids, and lose stiffness/Tg after long hot-wet exposure.

Sustainability4

Producing a kilogram of 8552 IM10-8552-UD takes about 500 MJ of energy and emits 30 kg of CO₂ — more than 84% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)500 MJ/kg214,962 BTU/lb
Embodied Carbon (primary production)30 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content0%

Manufacturability3

8552 IM10-8552-UD's machinability is poor (28/100, worse than 57% of composite grades).

MachinabilityPoor28/100
PolishabilityFair40/100
Mold Temperature (typ.)180°C356 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8552 IM10-8552-UD

Is 8552 easy to machine?

Trim and drill cured laminates with PCD or diamond-coated tools, high speed / low feed, backing plates and vacuum extraction to avoid delamination and respirable dust.

Can 8552 be welded?

Not weldable — join by adhesive bonding (film adhesive, e.g. epoxy paste/FM-type) or mechanical fasteners with sealed, galvanically compatible (Ti/CRES) hardware.

Can 8552 be formed, bent or molded?

Hand or ATL/AFP lay-up of frozen prepreg, debulk, then autoclave cure typically 180 °C for 2 h at 7 bar with 2–3 °C/min ramps; -18 °C storage and limited out-life must be tracked.

What surface finishes work on 8552?

Sand/peel-ply prepared surface, epoxy primer plus polyurethane topcoat for UV protection; add surfacing film or copper mesh where lightning-strike protection is required.

8552 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
carbon fiber (IM7 / AS4 reinforcement)wt % in cured UD laminate; ≈57–60 vol %62 – 7066
epoxy resin (tetrafunctional TGDDM + difmatrix backbone≈ 2424
DDS aromatic amine curing agent4,4'-diaminodiphenyl sulfone type hardener≈ 66
thermoplastic toughener (polyethersulfonprovides damage tolerance / CAI≈ 44

8552 IM10-8552-UD — frequently asked

What is 8552 IM10-8552-UD used for?

8552 IM10-8552-UD is typically used for commercial aircraft structures, space launch vehicles and high-performance automotive/racing parts. In short: de-facto aerospace epoxy standard; toughened, damage tolerant; autoclave-cure prepreg system.

What is the tensile strength of 8552 IM10-8552-UD?

8552 IM10-8552-UD has a typical tensile strength of 3,300 MPa (479 ksi) — stronger than 84% of composite grades. Strength varies by condition: see the 8 listed tempers.

Is 8552 IM10-8552-UD easy to machine?

Not especially — machinability is rated poor (28/100, worse than 57% of composite grades). Trim and drill cured laminates with PCD or diamond-coated tools, high speed / low feed, backing plates and vacuum extraction to avoid delamination and respirable dust.

Can 8552 IM10-8552-UD be welded?

Not weldable — join by adhesive bonding (film adhesive, e.g. epoxy paste/FM-type) or mechanical fasteners with sealed, galvanically compatible (Ti/CRES) hardware.

What surface finishes work on 8552 IM10-8552-UD?

Sand/peel-ply prepared surface, epoxy primer plus polyurethane topcoat for UV protection; add surfacing film or copper mesh where lightning-strike protection is required.

Can 8552 IM10-8552-UD be formed, bent or molded?

Hand or ATL/AFP lay-up of frozen prepreg, debulk, then autoclave cure typically 180 °C for 2 h at 7 bar with 2–3 °C/min ramps; -18 °C storage and limited out-life must be tracked.

What is the maximum service temperature of 8552 IM10-8552-UD?

8552 IM10-8552-UD is rated for continuous use to about 120°C (248 °F), and briefly to 180°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. HexPly 8552 Epoxy Matrix Product Data Sheet — Hexcel Corporation (2020)
  2. NCAMP Material Property Data Report — Hexcel 8552 IM7 Unidirectional Prepreg (CAM-RP-2009-015) — NIAR/NCAMP, Wichita State University (2011)
  3. NCAMP Qualification Reports — Hexcel 8552 AS4 and 8552S woven fabric prepregs — NIAR/NCAMP (2016)
  4. CMH-17 Composite Materials Handbook, Vol. 2 — Polymer Matrix Composites Material Properties — SAE International (2012)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.