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PBT vs RPET

Polymer · grade comparison

PBT and RPET are both polymer grades. PBT is the stronger of the two: yield strength 55 MPa (7.98 ksi) against 52 MPa (7.54 ksi) for RPET, about 6% more. PBT is the more ductile: elongation 100% versus 60% for RPET. PBT is lighter (1.31 g/cm³ vs 1.37 g/cm³ for RPET) and PBT runs hotter in service (110°C vs 65°C continuous). On the shop floor, RPET sits in a lower cost tier (budget, $) than PBT (standard, $$).

PBTChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

RPETChoose it when cost is the deciding factor.

PBT vs RPET: properties

PBTRPET

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

0.93 GPa0.13 Msi
0.95 GPa0.14 Msi

Bulk Modulus

4 GPa0.61 Msi
4 GPa0.58 Msi

Yield Strength (0.2% offset)

55 MPa8 ksi
52 MPa7.5 ksi

Elongation at Break

100%
60%

Compressive Modulus

2.4 GPa0.35 Msi
2.5 GPa0.36 Msi

Flexural Strength

88 MPa12.8 ksi
85 MPa12.3 ksi

Flexural Modulus

2.4 GPa0.35 Msi
2.5 GPa0.36 Msi

Shear Strength

45 MPa6.5 ksi
50 MPa7.3 ksi

Fracture Toughness (K_IC)

2.5 MPa·√m2.3 ksi·√in
4.5 MPa·√m4.1 ksi·√in

Izod Impact, Notched

50 J/m0.94 ft·lbf/in
35 J/m0.66 ft·lbf/in

Hardness, Rockwell M

75 HRM
96 HRM

Same in both: Elastic (Young's) Modulus 2.6 GPa0.38 Msi · Poisson's Ratio 0.4 · Tensile Strength (Ultimate) 55 MPa8 ksi · Compressive Strength 85 MPa12.3 ksi · Hardness, Shore D 82 Shore D · Hardness, Rockwell R 118 HRR

Physical

Density and transition temperatures.

Density

1.31 g/cm³0.05 lb/in³
1.37 g/cm³0.05 lb/in³

Melting Temperature (Tm)

225°C437 °F
250°C482 °F

Glass Transition (Tg)

55°C131 °F
78°C172 °F

Water Absorption (24 h)

0.09%
0.2%

Water Absorption (Saturation)

0.45%
0.55%

Refractive Index

—
1.575

Light Transmission

—
86%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.25 W/m·K0.14 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

1,500 J/kg·K0.36 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

80 µm/m·K44.4 µin/in·°F
70 µm/m·K38.9 µin/in·°F

Max Service Temperature (continuous)

110°C230 °F
65°C149 °F

Heat Deflection Temp. @ 0.45 MPa

155°C311 °F
72°C162 °F

Heat Deflection Temp. @ 1.8 MPa

60°C140 °F
67°C153 °F

Vicat Softening Point (B50)

178°C352 °F
80°C176 °F

Max Service Temperature (short-term)

160°C320 °F
110°C230 °F

Same in both: Min Service Temperature -40°C-40 °F · Limiting Oxygen Index 21%

Electrical

Conductivity and insulation.

Dielectric Strength

23 kV/mm584 V/mil
20 kV/mm508 V/mil

Dielectric Constant (1 MHz)

3.1
3.2

Comparative Tracking Index (CTI)

600 V
—

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dissipation Factor (1 MHz) 0.02 · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

82 / 100
80 / 100

Same in both: UV / Weathering Resistance 35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
60 / 100

Formability (cold)

20 / 100
80 / 100

Polishability

55 / 100
60 / 100

Mold Shrinkage

1.8%
0.5%

Melt Flow Rate

25 g/10 min
30 g/10 min

Processing Melt Temperature (typ.)

250°C482 °F
275°C527 °F

Mold Temperature (typ.)

70°C158 °F
25°C77 °F

Same in both: Weldability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
35 MJ/kg15,047 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
1.5 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
30 L/kg3.6 gal/lb

Typical Recycled Content

5%
100%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

42 kN·m/kg
40 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
1.9 MN·m/kg

Modulus of Resilience

582 kJ/m³
520 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePBTRPET

Manufacturing and finishing

CapabilityPBTRPET
Injection moldingYes—
Default conditionUnfilled—
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)Yes—
EMI Shielding CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
UV CoatingYes—

PBT vs RPET — frequently asked

Is PBT stronger than RPET?

Yes. PBT has a typical yield strength of 55 MPa (7.98 ksi) against 52 MPa (7.54 ksi) for RPET — about 6% more. Tensile strength is 55 MPa (7.98 ksi) vs 55 MPa (7.98 ksi).

Which is cheaper, PBT or RPET?

RPET is the lower-cost material: it sits in the budget tier ($) while PBT is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PBT or RPET?

PBT, by a small margin. Both rate good for machinability — 68/100 against 60/100 for RPET.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PBT and RPET side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.