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GPPS vs PC-ABS

Polymer · grade comparison

GPPS and PC-ABS are both polymer grades. PC-ABS is the stronger of the two: tensile strength 56 MPa (8.12 ksi) against 46 MPa (6.67 ksi) for GPPS, about 22% more. PC-ABS is the more ductile: elongation 90% versus 2.5% for GPPS, and GPPS is harder (85 Shore D vs 79 Shore D). GPPS is lighter (1.05 g/cm³ vs 1.15 g/cm³ for PC-ABS) and GPPS is stiffer (3.2 GPa vs 2.4 GPa). On the shop floor, PC-ABS machines more easily (65 vs 55 out of 100) and GPPS sits in a lower cost tier (budget, $) than PC-ABS (standard, $$).

GPPSChoose it when weight is the constraint, or when cost is the deciding factor.

PC-ABSChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

GPPS vs PC-ABS: properties

GPPSPC-ABS

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3.2 GPa0.46 Msi
2.4 GPa0.35 Msi

Shear Modulus

1.2 GPa0.17 Msi
0.87 GPa0.13 Msi

Bulk Modulus

3 GPa0.49 Msi
4 GPa0.52 Msi

Poisson's Ratio

0.34
0.39

Tensile Strength (Ultimate)

46 MPa6.7 ksi
56 MPa8.1 ksi

Elongation at Break

2.5%
90%

Compressive Strength

95 MPa13.8 ksi
65 MPa9.4 ksi

Compressive Modulus

3.2 GPa0.46 Msi
2.3 GPa0.33 Msi

Flexural Strength

80 MPa11.6 ksi
85 MPa12.3 ksi

Flexural Modulus

3.2 GPa0.46 Msi
2.3 GPa0.33 Msi

Shear Strength

35 MPa5.1 ksi
40 MPa5.8 ksi

Fracture Toughness (K_IC)

1 MPa·√m0.91 ksi·√in
3.5 MPa·√m3.2 ksi·√in

Izod Impact, Notched

20 J/m0.37 ft·lbf/in
500 J/m9.4 ft·lbf/in

Hardness, Shore D

85 Shore D
79 Shore D

Hardness, Rockwell M

76 HRM
68 HRM

Hardness, Rockwell R

118 HRR
115 HRR

Yield Strength (0.2% offset)

—
55 MPa8 ksi

Physical

Density and transition temperatures.

Density

1.05 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

100°C212 °F
125°C257 °F

Water Absorption (24 h)

0.04%
0.2%

Water Absorption (Saturation)

0.1%
0.6%

Refractive Index

1.59
—

Light Transmission

90%
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.15 W/m·K0.09 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

1,350 J/kg·K0.32 BTU/lb·°F
1,400 J/kg·K0.33 BTU/lb·°F

Max Service Temperature (continuous)

65°C149 °F
100°C212 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

85°C185 °F
120°C248 °F

Heat Deflection Temp. @ 1.8 MPa

76°C169 °F
105°C221 °F

Vicat Softening Point (B50)

98°C208 °F
135°C275 °F

Limiting Oxygen Index

18%
23%

Max Service Temperature (short-term)

80°C176 °F
125°C257 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 75 µm/m·K41.7 µin/in·°F

Electrical

Conductivity and insulation.

Dielectric Strength

22 kV/mm559 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

2.5
3

Dissipation Factor (1 MHz)

2×10⁻⁴
0.008

Comparative Tracking Index (CTI)

600 V
250 V

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
78 / 100

UV / Weathering Resistance

20 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
65 / 100

Weldability

80 / 100
72 / 100

Formability (cold)

45 / 100
60 / 100

Polishability

85 / 100
65 / 100

Mold Shrinkage

0.5%
0.6%

Melt Flow Rate

9 g/10 min
14 g/10 min

Processing Melt Temperature (typ.)

220°C428 °F
265°C509 °F

Mold Temperature (typ.)

45°C113 °F
75°C167 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

92 MJ/kg39,553 BTU/lb
100 MJ/kg42,992 BTU/lb

Embodied Carbon (primary production)

3.4 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

0%
15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

44 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

3 MN·m/kg
2.1 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC-ABS

Manufacturing and finishing

CapabilityGPPSPC-ABS
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—Unfilled
Relative cost$ Budget$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

GPPS vs PC-ABS — frequently asked

Is PC-ABS stronger than GPPS?

Yes. PC-ABS has a typical tensile strength of 56 MPa (8.12 ksi) against 46 MPa (6.67 ksi) for GPPS — about 22% more.

Which is cheaper, GPPS or PC-ABS?

GPPS is the lower-cost material: it sits in the budget tier ($) while PC-ABS is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, GPPS or PC-ABS?

PC-ABS, by a small margin. Both rate good for machinability — 65/100 against 55/100 for GPPS; for welding the order is GPPS first (very good, 80/100) then PC-ABS (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in GPPS and PC-ABS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.