FabDigitFabDigit

ASA vs GPPS

Polymer · grade comparison

ASA and GPPS are both polymer grades. ASA is the more ductile: elongation 25% versus 2.5% for GPPS, and GPPS is harder (85 Shore D vs 78 Shore D). GPPS is stiffer (3.2 GPa vs 2.2 GPa) and ASA runs hotter in service (80°C vs 65°C continuous). On the shop floor, ASA machines more easily (very good vs good), GPPS welds better (80 vs 70 out of 100), and GPPS sits in a lower cost tier (budget, $) than ASA (standard, $$).

ASAChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

GPPSChoose it when it will be welded, or when cost is the deciding factor.

ASA vs GPPS: properties

ASAGPPS

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.2 GPa0.32 Msi
3.2 GPa0.46 Msi

Shear Modulus

0.8 GPa0.12 Msi
1.2 GPa0.17 Msi

Bulk Modulus

4 GPa0.51 Msi
3 GPa0.49 Msi

Poisson's Ratio

0.37
0.34

Tensile Strength (Ultimate)

47 MPa6.8 ksi
46 MPa6.7 ksi

Yield Strength (0.2% offset)

45 MPa6.5 ksi
—

Elongation at Break

25%
2.5%

Compressive Strength

62 MPa9 ksi
95 MPa13.8 ksi

Flexural Strength

72 MPa10.4 ksi
80 MPa11.6 ksi

Flexural Modulus

2.2 GPa0.32 Msi
3.2 GPa0.46 Msi

Izod Impact, Notched

130 J/m2.4 ft·lbf/in
20 J/m0.37 ft·lbf/in

Hardness, Shore D

78 Shore D
85 Shore D

Hardness, Rockwell M

70 HRM
76 HRM

Hardness, Rockwell R

105 HRR
118 HRR

Compressive Modulus

—
3.2 GPa0.46 Msi

Fracture Toughness (K_IC)

—
1 MPa·√m0.91 ksi·√in

Same in both: Shear Strength 35 MPa5.1 ksi

Physical

Density and transition temperatures.

Density

1.07 g/cm³0.04 lb/in³
1.05 g/cm³0.04 lb/in³

Glass Transition (Tg)

105°C221 °F
100°C212 °F

Water Absorption (24 h)

0.3%
0.04%

Water Absorption (Saturation)

1%
0.1%

Refractive Index

1.57
1.59

Light Transmission

—
90%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.17 W/m·K0.1 BTU/hr·ft·°F
0.15 W/m·K0.09 BTU/hr·ft·°F

Specific Heat Capacity

1,450 J/kg·K0.35 BTU/lb·°F
1,350 J/kg·K0.32 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

85 µm/m·K47.2 µin/in·°F
75 µm/m·K41.7 µin/in·°F

Max Service Temperature (continuous)

80°C176 °F
65°C149 °F

Heat Deflection Temp. @ 0.45 MPa

98°C208 °F
85°C185 °F

Heat Deflection Temp. @ 1.8 MPa

88°C190 °F
76°C169 °F

Vicat Softening Point (B50)

100°C212 °F
98°C208 °F

Limiting Oxygen Index

19%
18%

Max Service Temperature (short-term)

95°C203 °F
80°C176 °F

Same in both: Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Dielectric Strength

25 kV/mm635 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3
2.5

Dissipation Factor (1 MHz)

0.015
2×10⁻⁴

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
60 / 100

UV / Weathering Resistance

88 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
55 / 100

Weldability

70 / 100
80 / 100

Formability (cold)

75 / 100
45 / 100

Polishability

70 / 100
85 / 100

Melt Flow Rate

12 g/10 min
9 g/10 min

Processing Melt Temperature (typ.)

245°C473 °F
220°C428 °F

Mold Temperature (typ.)

65°C149 °F
45°C113 °F

Same in both: Mold Shrinkage 0.5%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

96 MJ/kg41,273 BTU/lb
92 MJ/kg39,553 BTU/lb

Embodied Carbon (primary production)

3.9 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

2.1 MN·m/kg
3 MN·m/kg

Same in both: Specific Strength (UTS / density) 44 kN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleASA

Manufacturing and finishing

CapabilityASAGPPS
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
3D printingYes—
Default conditionUnfilled—
Relative cost$$ Standard$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
Conductive CoatingYes—
Dyeing (Nylon)Yes—
EMI Shielding CoatingYes—
PaintingYes—
Primer CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
Tinted CoatingYes—
UV CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

ASA vs GPPS — frequently asked

What is the difference between ASA and GPPS?

ASA and GPPS are both polymer grades. ASA is the more ductile: elongation 25% versus 2.5% for GPPS, and GPPS is harder (85 Shore D vs 78 Shore D). GPPS is stiffer (3.2 GPa vs 2.2 GPa) and ASA runs hotter in service (80°C vs 65°C continuous).

Which is cheaper, ASA or GPPS?

GPPS is the lower-cost material: it sits in the budget tier ($) while ASA is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ASA or GPPS?

ASA. Its machinability rates very good (75/100) against good (55/100) for GPPS; for welding the order is GPPS first (very good, 80/100) then ASA (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ASA and GPPS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.