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PC-ABS vs Vero

Polymer · grade comparison

PC-ABS and Vero are both polymer grades, both engineering plastic. PC-ABS is the more ductile: elongation 90% versus 17% for Vero, and Vero is harder (84 Shore D vs 79 Shore D). PC-ABS runs hotter in service (100°C vs 45°C continuous). On the shop floor, PC-ABS machines more easily (65 vs 55 out of 100), PC-ABS welds better (very good vs not recommended), and PC-ABS sits in a lower cost tier (standard, $$) than Vero (specialty, $$$$$).

PC-ABSChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

PC-ABS vs Vero: properties

PC-ABSVero

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.4 GPa0.35 Msi
2.5 GPa0.36 Msi

Shear Modulus

0.87 GPa0.13 Msi
—

Bulk Modulus

4 GPa0.52 Msi
—

Poisson's Ratio

0.39
0.35

Tensile Strength (Ultimate)

56 MPa8.1 ksi
57 MPa8.3 ksi

Yield Strength (0.2% offset)

55 MPa8 ksi
—

Elongation at Break

90%
17%

Compressive Strength

65 MPa9.4 ksi
—

Compressive Modulus

2.3 GPa0.33 Msi
—

Flexural Strength

85 MPa12.3 ksi
90 MPa13.1 ksi

Flexural Modulus

2.3 GPa0.33 Msi
2.7 GPa0.39 Msi

Shear Strength

40 MPa5.8 ksi
—

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
—

Izod Impact, Notched

500 J/m9.4 ft·lbf/in
25 J/m0.47 ft·lbf/in

Hardness, Shore D

79 Shore D
84 Shore D

Hardness, Rockwell M

68 HRM
74 HRM

Hardness, Rockwell R

115 HRR
—

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1.18 g/cm³0.04 lb/in³

Glass Transition (Tg)

125°C257 °F
53°C127 °F

Water Absorption (24 h)

0.2%
1.3%

Water Absorption (Saturation)

0.6%
—

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,400 J/kg·K0.33 BTU/lb·°F
—

Thermal Expansion (CTE, 20–100 °C)

75 µm/m·K41.7 µin/in·°F
80 µm/m·K44.4 µin/in·°F

Max Service Temperature (continuous)

100°C212 °F
45°C113 °F

Min Service Temperature

-40°C-40 °F
—

Heat Deflection Temp. @ 0.45 MPa

120°C248 °F
48°C118 °F

Heat Deflection Temp. @ 1.8 MPa

105°C221 °F
47°C117 °F

Vicat Softening Point (B50)

135°C275 °F
—

Limiting Oxygen Index

23%
—

Max Service Temperature (short-term)

125°C257 °F
55°C131 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
—

Dielectric Strength

25 kV/mm635 V/mil
—

Dielectric Constant (1 MHz)

3
—

Dissipation Factor (1 MHz)

0.008
—

Volume Resistivity

1×10¹⁶ Ω·cm
—

Surface Resistivity

1×10¹⁵ Ω
—

Comparative Tracking Index (CTI)

250 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
55 / 100

UV / Weathering Resistance

30 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Weldability

72 / 100
5 / 100

Formability (cold)

60 / 100
5 / 100

Polishability

65 / 100
70 / 100

Mold Shrinkage

0.6%
—

Melt Flow Rate

14 g/10 min
—

Processing Melt Temperature (typ.)

265°C509 °F
—

Mold Temperature (typ.)

75°C167 °F
—

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
—

Typical Recycled Content

15%
0%

Common Calculations

Ratios derived from the values above.

Same in both: Specific Strength (UTS / density) 49 kN·m/kg · Specific Stiffness (E / density) 2.1 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC-ABSVero

Manufacturing and finishing

CapabilityPC-ABSVero
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
3D printing—Yes
Default conditionUnfilledVivid Colors
Relative cost$$ Standard$$$$$ Specialty
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
Conductive Coating—Yes
Dyeing (Nylon)—Yes
Primer Coating—Yes
Spray PaintingYes—
Tinted Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

They share 4 finishes: EMI Shielding Coating, Painting, Soft Touch Coating, UV Coating.

PC-ABS vs Vero — frequently asked

What is the difference between PC-ABS and Vero?

PC-ABS and Vero are both polymer grades, both engineering plastic. PC-ABS is the more ductile: elongation 90% versus 17% for Vero, and Vero is harder (84 Shore D vs 79 Shore D). PC-ABS runs hotter in service (100°C vs 45°C continuous).

Which is cheaper, PC-ABS or Vero?

PC-ABS is the lower-cost material: it sits in the standard tier ($$) while Vero is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PC-ABS or Vero?

PC-ABS, by a small margin. Both rate good for machinability — 65/100 against 55/100 for Vero; for welding the order is PC-ABS first (very good, 72/100) then Vero (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PC-ABS and Vero side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.