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Digital ABS vs PC-ABS

Polymer · grade comparison

Digital ABS and PC-ABS are both polymer grades, both engineering plastic. PC-ABS is the more ductile: elongation 90% versus 30% for Digital ABS, and Digital ABS is harder (86 Shore D vs 79 Shore D). Digital ABS is stiffer (2.8 GPa vs 2.4 GPa) and PC-ABS runs hotter in service (100°C vs 50°C continuous). On the shop floor, PC-ABS machines more easily (65 vs 55 out of 100), PC-ABS welds better (very good vs poor), and PC-ABS sits in a lower cost tier (standard, $$) than Digital ABS (specialty, $$$$$).

PC-ABSChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Digital ABS vs PC-ABS: properties

Digital ABSPC-ABS

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.8 GPa0.41 Msi
2.4 GPa0.35 Msi

Poisson's Ratio

0.38
0.39

Tensile Strength (Ultimate)

57 MPa8.3 ksi
56 MPa8.1 ksi

Elongation at Break

30%
90%

Flexural Strength

70 MPa10.2 ksi
85 MPa12.3 ksi

Flexural Modulus

2 GPa0.29 Msi
2.3 GPa0.33 Msi

Izod Impact, Notched

72 J/m1.3 ft·lbf/in
500 J/m9.4 ft·lbf/in

Hardness, Shore D

86 Shore D
79 Shore D

Shear Modulus

—
0.87 GPa0.13 Msi

Bulk Modulus

—
4 GPa0.52 Msi

Yield Strength (0.2% offset)

—
55 MPa8 ksi

Compressive Strength

—
65 MPa9.4 ksi

Compressive Modulus

—
2.3 GPa0.33 Msi

Shear Strength

—
40 MPa5.8 ksi

Fracture Toughness (K_IC)

—
3.5 MPa·√m3.2 ksi·√in

Hardness, Rockwell R

—
115 HRR

Same in both: Hardness, Rockwell M 68 HRM

Physical

Density and transition temperatures.

Density

1.18 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

50°C122 °F
125°C257 °F

Water Absorption (24 h)

1.7%
0.2%

Water Absorption (Saturation)

—
0.6%

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

50°C122 °F
100°C212 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

63°C145 °F
120°C248 °F

Heat Deflection Temp. @ 1.8 MPa

52°C126 °F
105°C221 °F

Thermal Conductivity

—
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

—
1,400 J/kg·K0.33 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

—
75 µm/m·K41.7 µin/in·°F

Vicat Softening Point (B50)

—
135°C275 °F

Limiting Oxygen Index

—
23%

Max Service Temperature (short-term)

—
125°C257 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

—
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

—
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

—
3

Dissipation Factor (1 MHz)

—
0.008

Volume Resistivity

—
1×10¹⁶ Ω·cm

Surface Resistivity

—
1×10¹⁵ Ω

Comparative Tracking Index (CTI)

—
250 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
78 / 100

UV / Weathering Resistance

20 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
65 / 100

Weldability

15 / 100
72 / 100

Polishability

60 / 100
65 / 100

Formability (cold)

—
60 / 100

Mold Shrinkage

—
0.6%

Melt Flow Rate

—
14 g/10 min

Processing Melt Temperature (typ.)

—
265°C509 °F

Mold Temperature (typ.)

—
75°C167 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

—
100 MJ/kg42,992 BTU/lb

Embodied Carbon (primary production)

—
4.6 kg CO₂/kg

Embodied Water

—
200 L/kg24 gal/lb

Typical Recycled Content

—
15%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

2.4 MN·m/kg
2.1 MN·m/kg

Same in both: Specific Strength (UTS / density) 49 kN·m/kg

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC-ABSDigital ABS

Manufacturing and finishing

CapabilityDigital ABSPC-ABS
3D printingYes—
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default conditionStandardUnfilled
Relative cost$$$$$ Specialty$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
Conductive CoatingYes—
Dyeing (Nylon)Yes—
Primer CoatingYes—
Spray Painting—Yes
Tinted CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

They share 4 finishes: EMI Shielding Coating, Painting, Soft Touch Coating, UV Coating.

Digital ABS vs PC-ABS — frequently asked

What is the difference between Digital ABS and PC-ABS?

Digital ABS and PC-ABS are both polymer grades, both engineering plastic. PC-ABS is the more ductile: elongation 90% versus 30% for Digital ABS, and Digital ABS is harder (86 Shore D vs 79 Shore D). Digital ABS is stiffer (2.8 GPa vs 2.4 GPa) and PC-ABS runs hotter in service (100°C vs 50°C continuous).

Which is cheaper, Digital ABS or PC-ABS?

PC-ABS is the lower-cost material: it sits in the standard tier ($$) while Digital ABS is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Digital ABS or PC-ABS?

PC-ABS, by a small margin. Both rate good for machinability — 65/100 against 55/100 for Digital ABS; for welding the order is PC-ABS first (very good, 72/100) then Digital ABS (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Digital ABS and PC-ABS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.