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Cobalt-Chrome Alloy Stellite 6-HIP (Hot isostatic pressed)

Print state

UNS R30006 · also CoCrW Stellite

Choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6.

Specialty cost $$$$$

Values for the HIP condition

Other Stellite 6 tempers and conditions

Stellite 6 is listed in 5 conditions; see the grade overview at Stellite 6.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
GTAW/PTA/oxy-acetylene hardfacing deposit
Pick for on-part hardfacing of valve seats, shafts and edges; hardness of the first layer drops with substrate dilution, so deposit two or more layers.520800141 HRC1.9 % IACS
As CastDefault
chill/investment cast bar, seat ring or casting
Default supply form for valve trim, seat rings and cast wear parts; maximum carbide content, lowest ductility.541834140 HRC—
hot rolled/forged wrought bar, plate or sheet
Choose when some ductility and toughness are needed alongside wear resistance (bushings, blades, wear plate); carbides are broken up and aligned.6201,000938 HRC—
HIPThis page
Hot isostatic pressed
Choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6.6801,000442 HRC1.9 % IACS
laser powder-bed / laser cladding as-deposited
Pick for printed or laser-clad wear parts; rapid solidification gives fine dendrites, higher hardness and strength but residual stress and anisotropy.7201,100445 HRC1.8 % IACS

What is Stellite 6-HIP?

Stellite 6-HIP is Stellite 6 in the HIP condition — choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6. Stellite 6-HIP has a yield strength of 680 MPa (98.6 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of cobalt-chrome alloy grades. Elongation at break is 4% and the elastic modulus is 225 GPa (32.6 Msi). Stellite 6-HIP has a density of 8.44 g/cm³ (0.305 lb/in³), lighter than 52% of cobalt-chrome alloy grades. It melts at 1,285°C (2,345 °F). As Cast is the default condition FabDigit quotes; HIP is available on request or by drawing note.

Advantages

  • High strength — 680 MPa (98.6 ksi), better than 81% of cobalt-chrome alloy grades
  • Readily welded — 55/100, better than 80% of cobalt-chrome alloy grades

Stellite 6-HIP properties

Typical room-temperature values for Stellite 6-HIP; 22 are specific to this condition. Other listed values are Stellite 6 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Stellite 6-HIP has a density of 8.44 g/cm³ (0.305 lb/in³), lighter than 52% of cobalt-chrome alloy grades. It melts at 1,285°C (2,345 °F).

Density8.44 g/cm³0.3 lb/in³
Melting Point (Solidus)1,285°C2,345 °F
Liquidus Temperature1,395°C2,543 °F

Mechanical13

Stellite 6-HIP has a yield strength of 680 MPa (98.6 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of cobalt-chrome alloy grades. Elongation at break is 4% and the elastic modulus is 225 GPa (32.6 Msi).

Elastic (Young's) Modulus225 GPa32.6 Msi
Shear Modulus85 GPa12.3 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)680 MPa98.6 ksi
Elongation at Break4%
Compressive Strength1,600 MPa232 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Charpy V-Notch Impact (RT)10 J7.4 ft·lbf
Hardness, Rockwell C42 HRC
Hardness, Vickers450 HV

Thermal5

Stellite 6-HIP is rated for continuous service to 800°C (1,472 °F). It conducts heat at 14.8 W/m·K (8.55 BTU/hr·ft·°F), better than 84% of cobalt-chrome alloy grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity14.8 W/m·K8.6 BTU/hr·ft·°F
Specific Heat Capacity423 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Max Service Temperature (continuous)800°C1,472 °F
Min Service Temperature-196°C-321 °F

Electrical3

Stellite 6-HIP conducts electricity at 1.9 % IACS, worse than 52% of cobalt-chrome alloy grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity9×10⁻⁷ Ω·m35.4 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (74/100), worse than 54% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good74/100
Chemical Resistance SummaryPassive in aerated water, steam, seawater and mild acids; good resistance to oxidizing media and sulphur-bearing gases; attacked by hot reducing acids (HCl, H2SO4) and molten halide salts.

Sustainability4

Producing a kilogram of Stellite 6-HIP takes about 150 MJ of energy and emits 13 kg of CO₂ — less than 59% of cobalt-chrome alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content30%

Manufacturability8

Stellite 6-HIP's machinability is not recommended (9/100, better than 50% of cobalt-chrome alloy grades); weldability good (55/100); formability not recommended (8/100).

MachinabilityNot recommended9/100
Machinability Rating (AISI 1212 = 100 %)5%
WeldabilityGood55/100
Formability (cold)Not recommended8/100
CastabilityVery good70/100
Brazeability / SolderabilityGood55/100
PolishabilityExcellent85/100
Anodizing Responsen/a — not an anodizable alloy system; use as-ground/lapped or passivated surface

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Stellite 6-HIP

Is Stellite 6 easy to machine?

Treat as a grinding/EDM material — cast Stellite 6 at 40 HRC work-hardens and abrades tools; if turning, use negative-rake CBN or C2 carbide, rigid setup, low speed (10–25 m/min), heavy feed and flood coolant.

Can Stellite 6 be welded?

Deposit by GTAW, PTA, oxy-acetylene or laser cladding with 200–350 °C preheat and slow cooling; expect fine transverse check cracks (usually acceptable), and use 2+ layers or a buffer layer on carbon/low-alloy steel to limit iron dilution.

Can Stellite 6 be formed, bent or molded?

No practical cold forming — parts are cast to near-net shape, PM/HIP consolidated, printed, or hot worked above ~1100 °C in the wrought grade.

What surface finishes work on Stellite 6?

Finish by wet grinding, lapping or superfinishing for valve-seat flatness; do not anodize — surfaces are used bare or lightly passivated, and the alloy takes a mirror polish that improves erosion/sealing life.

Stellite 6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr27 – 3229
W3.5 – 5.54.5
Cforms Cr7C3 / M23C6 and W-rich carbides0.9 – 1.41.1
Ni≤ 31
Fe≤ 31.5
Si≤ 21.1
Mn≤ 21
Mo≤ 1.50.5
Cobalance, ~57–60 %balance—

Stellite 6-HIP — frequently asked

What is Stellite 6-HIP used for?

Stellite 6-HIP is typically used for valve seats and valve trim, hardfacing rods and welding wire, pump sleeves and wear rings, extruder and screw flight overlays, cutting knives and saw teeth and bearing bushings and thrust washers. In short: hardfacing cobalt alloy.

What is the yield strength of Stellite 6-HIP?

Stellite 6-HIP has a typical yield strength of 680 MPa (98.6 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of cobalt-chrome alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Stellite 6-HIP easy to machine?

Not especially — machinability is rated not recommended (9/100, better than 50% of cobalt-chrome alloy grades). Treat as a grinding/EDM material — cast Stellite 6 at 40 HRC work-hardens and abrades tools; if turning, use negative-rake CBN or C2 carbide, rigid setup, low speed (10–25 m/min), heavy feed and flood coolant.

Can Stellite 6-HIP be welded?

Yes — weldability is rated good (55/100). Deposit by GTAW, PTA, oxy-acetylene or laser cladding with 200–350 °C preheat and slow cooling; expect fine transverse check cracks (usually acceptable), and use 2+ layers or a buffer layer on carbon/low-alloy steel to limit iron dilution.

What surface finishes work on Stellite 6-HIP?

Finish by wet grinding, lapping or superfinishing for valve-seat flatness; do not anodize — surfaces are used bare or lightly passivated, and the alloy takes a mirror polish that improves erosion/sealing life.

Can Stellite 6-HIP be formed, bent or molded?

No practical cold forming — parts are cast to near-net shape, PM/HIP consolidated, printed, or hot worked above ~1100 °C in the wrought grade.

What is the maximum service temperature of Stellite 6-HIP?

Stellite 6-HIP is rated for continuous use to about 800°C (1,472 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Stellite 6 As Cast and Stellite 6-HIP?

As Cast is the default condition — default supply form for valve trim, seat rings and cast wear parts; maximum carbide content, lowest ductility. HIP: choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6. Yield strength is 541 MPa in As Cast versus 680 MPa in HIP.

Sources

  1. Stellite 6 Alloy Technical Data — Kennametal Stellite (Deloro) (2021)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Cobalt alloys) — ASM International (1990)
  3. AWS A5.21 / A5.13 — Bare and covered hardfacing electrodes (ERCCoCr-A, RCoCr-A) — AWS (2021)
  4. ASTM A560 / UNS R30006 cobalt-chromium-tungsten alloy castings — ASTM (2019)
  5. ASM Handbook Vol.19 — Fatigue and Fracture (hardfacing alloys) — ASM International (1996)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.