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Cobalt-Chrome Alloy Stellite 6 As Cast vs Stellite 6-HIP

Cobalt-Chrome Alloy · Stellite 6 temper comparison

Stellite 6 As Cast and Stellite 6-HIP are two conditions of the same cobalt-chrome alloy grade, Stellite 6: As Cast versus HIP (hot isostatic pressed). The chemistry is identical, so every difference below comes from the condition. Stellite 6-HIP is the stronger of the two: yield strength 680 MPa (98.6 ksi) against 541 MPa (78.5 ksi) for Stellite 6 As Cast, about 26% more; tensile strength follows at 1,000 MPa (145 ksi) vs 834 MPa (121 ksi). Stellite 6-HIP is the more ductile: elongation 4% versus 1% for Stellite 6 As Cast, and Stellite 6-HIP is harder (450 HV vs 425 HV).

Stellite 6-HIPChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Stellite 6 As Cast vs Stellite 6-HIP: properties

Stellite 6 As CastStellite 6-HIP

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

220 GPa31.9 Msi
225 GPa32.6 Msi

Tensile Strength (Ultimate)

834 MPa121 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

541 MPa78.5 ksi
680 MPa98.6 ksi

Elongation at Break

1%
4%

Compressive Strength

1,450 MPa210 ksi
1,600 MPa232 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
35 MPa·√m31.9 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
10 J7.4 ft·lbf

Hardness, Rockwell C

40 HRC
42 HRC

Hardness, Vickers

425 HV
450 HV

Same in both: Shear Modulus 85 GPa12.3 Msi · Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 8.44 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,285°C2,345 °F · Liquidus Temperature 1,395°C2,543 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 14.8 W/m·K8.6 BTU/hr·ft·°F · Specific Heat Capacity 423 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.5 µm/m·K6.9 µin/in·°F · Max Service Temperature (continuous) 800°C1,472 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.9 % IACS · Electrical Resistivity 9×10⁻⁷ Ω·m35.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
74 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
9 / 100

Formability (cold)

5 / 100
8 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 5% · Weldability 55 / 100 · Castability 70 / 100 · Brazeability / Solderability 55 / 100 · Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 400 L/kg47.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 6

Stellite 6 As Cast vs Stellite 6-HIP — frequently asked

Is Stellite 6-HIP stronger than Stellite 6 As Cast?

Yes. Stellite 6-HIP has a typical yield strength of 680 MPa (98.6 ksi) against 541 MPa (78.5 ksi) for Stellite 6 As Cast — about 26% more. Tensile strength is 1,000 MPa (145 ksi) vs 834 MPa (121 ksi).

Which condition does FabDigit quote by default, As Cast or HIP?

As Cast is the default Stellite 6 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Stellite 6 As Cast over Stellite 6-HIP?

Pick Stellite 6-HIP when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Stellite 6 As Cast and Stellite 6-HIP side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.