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Cobalt-Chrome Alloy Stellite F

Stellite F is a softer, tougher cobalt-chromium hardfacing alloy with a deliberate iron addition, sitting below the harder Stellite grades at about 43 HRC.

High cost $$$$

Reference datasheet — Stellite F is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Stellite F tempers and conditions

Stellite F is supplied in 2 conditions, soft to hard.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-welded flux-coated electrode deposit
Field repair / build-up with coated electrodes; slightly lower and more variable hardness due to arc dilution.4556001.541 HRC1.9 % IACS
As cast
Solid cast inserts, valve trim rings and bare cast filler rod supplied in the as-cast condition.470650242 HRC1.9 % IACS

Supply forms, finishes and certifications

Ways Stellite F is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
PWD
Gas-atomised powder feedstockSupply form
AW-OAW
As-deposited oxy-acetylene (gas) welded overlaySurface finish
AW-PTADefault
As-welded PTA / GTAW depositSurface finish
LC
Laser-clad depositSurface finish
HVOF
High-velocity oxy-fuel sprayed coatingCoating

What is Stellite F?

Stellite F is a softer, tougher cobalt-chromium hardfacing alloy with a deliberate iron addition, sitting below the harder Stellite grades at about 43 HRC. Engineers use it as a build-up or buffer layer beneath harder Stellite overlays, and where moderate wear resistance must be combined with better impact and cracking resistance; forms include PTA, GTAW, oxy-acetylene and SMAW consumables, laser cladding powder, HVOF powder and castings. Service is rated to 800 °C. Where higher abrasion resistance is required, apply Stellite 6 or 20 as the top layer. Stellite F has a density of 8.68 g/cm³ (0.314 lb/in³), heavier than 79% of cobalt-chrome alloy grades. It melts at 1,180°C (2,156 °F). Stellite F has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 650 MPa (94.3 ksi) — weaker than 77% of cobalt-chrome alloy grades. Elongation at break is 2% and the elastic modulus is 215 GPa (31.2 Msi).

What is Stellite F used for?

  • build-up layers before hardfacing
  • impact-resistant wear surfaces
  • cladding on carbon steel

Limitations

  • Low strength — 480 MPa (69.6 ksi), worse than 77% of cobalt-chrome alloy grades

Stellite F properties

Typical room-temperature values; bars are the position among cobalt-chrome alloy grades.

Physical3

Stellite F has a density of 8.68 g/cm³ (0.314 lb/in³), heavier than 79% of cobalt-chrome alloy grades. It melts at 1,180°C (2,156 °F).

Density8.68 g/cm³0.31 lb/in³
Melting Point (Solidus)1,180°C2,156 °F
Liquidus Temperature1,300°C2,372 °F

Mechanical13

Stellite F has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 650 MPa (94.3 ksi) — weaker than 77% of cobalt-chrome alloy grades. Elongation at break is 2% and the elastic modulus is 215 GPa (31.2 Msi).

Elastic (Young's) Modulus215 GPa31.2 Msi
Shear Modulus83 GPa12 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)650 MPa94.3 ksi
Yield Strength (0.2% offset)480 MPa69.6 ksi
Elongation at Break2%
Compressive Strength1,750 MPa254 ksi
Shear Strength470 MPa68.2 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Charpy V-Notch Impact (RT)8 J5.9 ft·lbf
Hardness, Rockwell C43 HRC
Hardness, Vickers425 HV

Thermal5

Stellite F is rated for continuous service to 800°C (1,472 °F). It conducts heat at 14.5 W/m·K (8.38 BTU/hr·ft·°F), better than 64% of cobalt-chrome alloy grades. Thermal expansion is 13.8 µm/m·K (7.67 µin/in·°F).

Thermal Conductivity14.5 W/m·K8.4 BTU/hr·ft·°F
Specific Heat Capacity425 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.8 µm/m·K7.7 µin/in·°F
Max Service Temperature (continuous)800°C1,472 °F
Min Service Temperature-100°C-148 °F

Electrical2

Stellite F has an electrical resistivity of 9×10⁻⁷ Ω·m.

Electrical Resistivity9×10⁻⁷ Ω·m35.4 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), worse than 61% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryGood resistance to oxidizing acids, seawater and high-temperature oxidation/sulphidation; attacked by hot reducing acids (HCl, H2SO4) and molten halides; carbide network can be selectively attacked in strong acids.

Sustainability3

Producing a kilogram of Stellite F takes about 215 MJ of energy and emits 15 kg of CO₂ — more than 86% of cobalt-chrome alloy grades. Typical recycled content is 15%.

Embodied Energy (primary production)215 MJ/kg92,433 BTU/lb
Embodied Carbon (primary production)15 kg CO₂/kg
Typical Recycled Content15%

Manufacturability7

Stellite F's machinability is not recommended (8/100, worse than 64% of cobalt-chrome alloy grades); weldability fair (50/100); formability not recommended (3/100).

MachinabilityNot recommended8/100
Machinability Rating (AISI 1212 = 100 %)5%
WeldabilityFair50/100
Formability (cold)Not recommended3/100
CastabilityGood60/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good75/100

Common Calculations5

Specific Strength (UTS / density)calculated75 kN·m/kg
Specific Stiffness (E / density)calculated24.8 MN·m/kg
Modulus of Resiliencecalculated536 kJ/m³
Thermal Diffusivitycalculated3.9 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the cobalt-chrome alloy family

Yield strength against density for every cobalt-chrome alloy grade FabDigit runs. Stellite F is highlighted; hover a dot for its name, or open the interactive family chart.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite F

Working with Stellite F

Is Stellite F easy to machine?

Essentially a grinding/EDM material — if turned, use rigid setups, negative-rake carbide or CBN at low speed with heavy feed to cut under the work-hardened skin.

Can Stellite F be welded?

Deposit by PTA, TIG, oxy-acetylene, laser or coated electrode with 300–500 °C preheat and slow furnace/insulated cooling to avoid transverse cracking; 2 layers needed for full undiluted properties.

Can Stellite F be formed, bent or molded?

Not cold formable; shapes are produced by casting, powder consolidation or overlay welding to near-net thickness.

Stellite F chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cforms Cr/W carbide network1.6 – 21.75
Cr23 – 2725
W11 – 13.512.5
Nihigh Ni gives toughness and thermal-shock resistance20 – 2422
Fe≤ 32
Si≤ 21
Mn≤ 10.5
Moresidual≤ 1
Cobalance, approx. 33–37 %balance

What surface finishes work on Stellite F?

Finish by wet grinding with green SiC/CBN wheels then lapping; takes a mirror seal face, needs no coating or plating.

How much does Stellite F cost?

Stellite F is a high-cost cobalt-chrome alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Stellite F — frequently asked

What is Stellite F used for?

Stellite F is typically used for build-up layers before hardfacing, impact-resistant wear surfaces and cladding on carbon steel. In short: tough Stellite buffer layer; iron-bearing, crack-tolerant deposit; moderate hardness at 43 HRC.

What is the yield strength of Stellite F?

Stellite F has a typical yield strength of 480 MPa (69.6 ksi) and a tensile strength of 650 MPa (94.3 ksi) — weaker than 77% of cobalt-chrome alloy grades. Strength varies by condition: see the 2 listed tempers.

Is Stellite F easy to machine?

Not especially — machinability is rated not recommended (8/100, worse than 64% of cobalt-chrome alloy grades). Essentially a grinding/EDM material — if turned, use rigid setups, negative-rake carbide or CBN at low speed with heavy feed to cut under the work-hardened skin.

Can Stellite F be welded?

With care — weldability is rated fair (50/100). Deposit by PTA, TIG, oxy-acetylene, laser or coated electrode with 300–500 °C preheat and slow furnace/insulated cooling to avoid transverse cracking; 2 layers needed for full undiluted properties.

What surface finishes work on Stellite F?

Finish by wet grinding with green SiC/CBN wheels then lapping; takes a mirror seal face, needs no coating or plating.

Can Stellite F be formed, bent or molded?

Not cold formable; shapes are produced by casting, powder consolidation or overlay welding to near-net thickness.

What is the maximum service temperature of Stellite F?

Stellite F is rated for continuous use to about 800°C (1,472 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does Stellite F cost?

Stellite F is a high-cost cobalt-chrome alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. Stellite alloy hardfacing product data (Stellite 1/6/12/F) — Kennametal Stellite (2021)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys, Cobalt-Base Wear-Resistant Alloys — ASM International (1990)
  3. AWS A5.21 / A5.13 — Bare and Covered Electrodes for Surfacing (CoCr class) — American Welding Society (2021)
  4. ASM Handbook Vol. 6 — Welding, Brazing and Soldering: Hardfacing — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.