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Cobalt-Chrome Alloy Stellite 6 AM As-Built

Print state

UNS R30006 · also CoCrW Stellite

Pick for printed or laser-clad wear parts; rapid solidification gives fine dendrites, higher hardness and strength but residual stress and anisotropy.

Specialty cost $$$$$

Values for the AM As-Built condition

Other Stellite 6 tempers and conditions

Stellite 6 is listed in 5 conditions; see the grade overview at Stellite 6.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
GTAW/PTA/oxy-acetylene hardfacing deposit
Pick for on-part hardfacing of valve seats, shafts and edges; hardness of the first layer drops with substrate dilution, so deposit two or more layers.520800141 HRC1.9 % IACS
As CastDefault
chill/investment cast bar, seat ring or casting
Default supply form for valve trim, seat rings and cast wear parts; maximum carbide content, lowest ductility.541834140 HRC—
hot rolled/forged wrought bar, plate or sheet
Choose when some ductility and toughness are needed alongside wear resistance (bushings, blades, wear plate); carbides are broken up and aligned.6201,000938 HRC—
Hot isostatic pressed
Choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6.6801,000442 HRC1.9 % IACS
AM As-BuiltThis page
laser powder-bed / laser cladding as-deposited
Pick for printed or laser-clad wear parts; rapid solidification gives fine dendrites, higher hardness and strength but residual stress and anisotropy.7201,100445 HRC1.8 % IACS

What is Stellite 6 AM As-Built?

Stellite 6 AM As-Built is Stellite 6 in the AM As-Built condition — pick for printed or laser-clad wear parts; rapid solidification gives fine dendrites, higher hardness and strength but residual stress and anisotropy. Stellite 6 AM As-Built has a yield strength of 720 MPa (104 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 81% of cobalt-chrome alloy grades. Elongation at break is 4% and the elastic modulus is 212 GPa (30.7 Msi). Stellite 6 AM As-Built has a density of 8.44 g/cm³ (0.305 lb/in³), lighter than 52% of cobalt-chrome alloy grades. It melts at 1,285°C (2,345 °F). As Cast is the default condition FabDigit quotes; AM As-Built is available on request or by drawing note.

Advantages

  • High strength — 720 MPa (104 ksi), better than 81% of cobalt-chrome alloy grades

Stellite 6 AM As-Built properties

Typical room-temperature values for Stellite 6 AM As-Built; 22 are specific to this condition. Other listed values are Stellite 6 reference data and may not represent this condition. Bars are the position among cobalt-chrome alloy grades.

Physical3

Stellite 6 AM As-Built has a density of 8.44 g/cm³ (0.305 lb/in³), lighter than 52% of cobalt-chrome alloy grades. It melts at 1,285°C (2,345 °F).

Density8.44 g/cm³0.3 lb/in³
Melting Point (Solidus)1,285°C2,345 °F
Liquidus Temperature1,395°C2,543 °F

Mechanical13

Stellite 6 AM As-Built has a yield strength of 720 MPa (104 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 81% of cobalt-chrome alloy grades. Elongation at break is 4% and the elastic modulus is 212 GPa (30.7 Msi).

Elastic (Young's) Modulus212 GPa30.7 Msi
Shear Modulus85 GPa12.3 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,100 MPa160 ksi
Yield Strength (0.2% offset)720 MPa104 ksi
Elongation at Break4%
Compressive Strength1,800 MPa261 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Fracture Toughness (K_IC)30 MPa·√m27.3 ksi·√in
Charpy V-Notch Impact (RT)8 J5.9 ft·lbf
Hardness, Rockwell C45 HRC
Hardness, Vickers490 HV

Thermal5

Stellite 6 AM As-Built is rated for continuous service to 800°C (1,472 °F). It conducts heat at 14 W/m·K (8.09 BTU/hr·ft·°F), worse than 55% of cobalt-chrome alloy grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity14 W/m·K8.1 BTU/hr·ft·°F
Specific Heat Capacity423 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Max Service Temperature (continuous)800°C1,472 °F
Min Service Temperature-196°C-321 °F

Electrical3

Stellite 6 AM As-Built conducts electricity at 1.8 % IACS, worse than 75% of cobalt-chrome alloy grades.

Electrical Conductivity1.8 % IACS
Electrical Resistivity9.6×10⁻⁷ Ω·m37.8 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), worse than 61% of cobalt-chrome alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryPassive in aerated water, steam, seawater and mild acids; good resistance to oxidizing media and sulphur-bearing gases; attacked by hot reducing acids (HCl, H2SO4) and molten halide salts.

Sustainability4

Producing a kilogram of Stellite 6 AM As-Built takes about 150 MJ of energy and emits 13 kg of CO₂ — less than 59% of cobalt-chrome alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content30%

Manufacturability8

Stellite 6 AM As-Built's machinability is not recommended (6/100, worse than 75% of cobalt-chrome alloy grades); weldability fair (50/100); formability not recommended (3/100).

MachinabilityNot recommended6/100
Machinability Rating (AISI 1212 = 100 %)4%
WeldabilityFair50/100
Formability (cold)Not recommended3/100
CastabilityVery good70/100
Brazeability / SolderabilityGood55/100
PolishabilityExcellent85/100
Anodizing Responsen/a — not an anodizable alloy system; use as-ground/lapped or passivated surface

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Stellite 6 AM As-Built

Is Stellite 6 easy to machine?

Treat as a grinding/EDM material — cast Stellite 6 at 40 HRC work-hardens and abrades tools; if turning, use negative-rake CBN or C2 carbide, rigid setup, low speed (10–25 m/min), heavy feed and flood coolant.

Can Stellite 6 be welded?

Deposit by GTAW, PTA, oxy-acetylene or laser cladding with 200–350 °C preheat and slow cooling; expect fine transverse check cracks (usually acceptable), and use 2+ layers or a buffer layer on carbon/low-alloy steel to limit iron dilution.

Can Stellite 6 be formed, bent or molded?

No practical cold forming — parts are cast to near-net shape, PM/HIP consolidated, printed, or hot worked above ~1100 °C in the wrought grade.

What surface finishes work on Stellite 6?

Finish by wet grinding, lapping or superfinishing for valve-seat flatness; do not anodize — surfaces are used bare or lightly passivated, and the alloy takes a mirror polish that improves erosion/sealing life.

Stellite 6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr27 – 3229
W3.5 – 5.54.5
Cforms Cr7C3 / M23C6 and W-rich carbides0.9 – 1.41.1
Ni≤ 31
Fe≤ 31.5
Si≤ 21.1
Mn≤ 21
Mo≤ 1.50.5
Cobalance, ~57–60 %balance—

Stellite 6 AM As-Built — frequently asked

What is Stellite 6 AM As-Built used for?

Stellite 6 AM As-Built is typically used for valve seats and valve trim, hardfacing rods and welding wire, pump sleeves and wear rings, extruder and screw flight overlays, cutting knives and saw teeth and bearing bushings and thrust washers. In short: hardfacing cobalt alloy.

What is the yield strength of Stellite 6 AM As-Built?

Stellite 6 AM As-Built has a typical yield strength of 720 MPa (104 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 81% of cobalt-chrome alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Stellite 6 AM As-Built easy to machine?

Not especially — machinability is rated not recommended (6/100, worse than 75% of cobalt-chrome alloy grades). Treat as a grinding/EDM material — cast Stellite 6 at 40 HRC work-hardens and abrades tools; if turning, use negative-rake CBN or C2 carbide, rigid setup, low speed (10–25 m/min), heavy feed and flood coolant.

Can Stellite 6 AM As-Built be welded?

With care — weldability is rated fair (50/100). Deposit by GTAW, PTA, oxy-acetylene or laser cladding with 200–350 °C preheat and slow cooling; expect fine transverse check cracks (usually acceptable), and use 2+ layers or a buffer layer on carbon/low-alloy steel to limit iron dilution.

What surface finishes work on Stellite 6 AM As-Built?

Finish by wet grinding, lapping or superfinishing for valve-seat flatness; do not anodize — surfaces are used bare or lightly passivated, and the alloy takes a mirror polish that improves erosion/sealing life.

Can Stellite 6 AM As-Built be formed, bent or molded?

No practical cold forming — parts are cast to near-net shape, PM/HIP consolidated, printed, or hot worked above ~1100 °C in the wrought grade.

What is the maximum service temperature of Stellite 6 AM As-Built?

Stellite 6 AM As-Built is rated for continuous use to about 800°C (1,472 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Stellite 6 As Cast and Stellite 6-HIP?

As Cast is the default condition — default supply form for valve trim, seat rings and cast wear parts; maximum carbide content, lowest ductility. HIP: choose for near-net-shape parts needing uniform fine carbides, higher strength and better toughness than cast Stellite 6. Yield strength is 541 MPa in As Cast versus 680 MPa in HIP.

Sources

  1. Stellite 6 Alloy Technical Data — Kennametal Stellite (Deloro) (2021)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Cobalt alloys) — ASM International (1990)
  3. AWS A5.21 / A5.13 — Bare and covered hardfacing electrodes (ERCCoCr-A, RCoCr-A) — AWS (2021)
  4. ASTM A560 / UNS R30006 cobalt-chromium-tungsten alloy castings — ASTM (2019)
  5. ASM Handbook Vol.19 — Fatigue and Fracture (hardfacing alloys) — ASM International (1996)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.