FabDigitFabDigit

Cobalt-Chrome Alloy AWS BCo-1 vs Stellite 6

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy AWS BCo-1 and Stellite 6 are both cobalt-chrome alloy grades. AWS BCo-1 is harder — 52 HRC against 40 HRC for Stellite 6 — which matters for wear surfaces and threads. AWS BCo-1 runs hotter in service (980°C vs 800°C continuous) and Stellite 6 conducts heat better (14.8 W/m·K vs 13 W/m·K). On the shop floor, Stellite 6 welds better (good vs not recommended) and AWS BCo-1 sits in a lower cost tier (high, $$$$) than Stellite 6 (specialty, $$$$$).

AWS BCo-1Choose it when surface hardness matters, or when the part sees heat.

Stellite 6Choose it when it will be welded.

AWS BCo-1 vs Stellite 6: properties

AWS BCo-1Stellite 6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Strength

300 MPa43.5 ksi
—

Hardness, Rockwell C

52 HRC
40 HRC

Hardness, Vickers

550 HV
425 HV

Elastic (Young's) Modulus

—
220 GPa31.9 Msi

Shear Modulus

—
85 GPa12.3 Msi

Bulk Modulus

—
180 GPa26.1 Msi

Poisson's Ratio

—
0.3

Tensile Strength (Ultimate)

—
834 MPa121 ksi

Yield Strength (0.2% offset)

—
541 MPa78.5 ksi

Elongation at Break

—
1%

Compressive Strength

—
1,450 MPa210 ksi

Fatigue Strength (Endurance Limit)

—
275 MPa39.9 ksi

Fracture Toughness (K_IC)

—
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

—
5 J3.7 ft·lbf

Physical

Density and transition temperatures.

Density

8.4 g/cm³0.3 lb/in³
8.44 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,121°C2,050 °F
1,285°C2,345 °F

Liquidus Temperature

1,149°C2,100 °F
1,395°C2,543 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13 W/m·K7.5 BTU/hr·ft·°F
14.8 W/m·K8.6 BTU/hr·ft·°F

Specific Heat Capacity

420 J/kg·K0.1 BTU/lb·°F
423 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.8 µm/m·K7.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

980°C1,796 °F
800°C1,472 °F

Min Service Temperature

-50°C-58 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.1×10⁻⁶ Ω·m43.3 µΩ·in
9×10⁻⁷ Ω·m35.4 µΩ·in

Electrical Conductivity

—
1.9 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
70 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
8 / 100

Weldability

10 / 100
55 / 100

Brazeability / Solderability

95 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

—
5%

Castability

—
70 / 100

Polishability

—
85 / 100

Same in both: Formability (cold) 5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

10%
30%

Embodied Water

—
400 L/kg47.9 gal/lb

Common Calculations

Ratios derived from the values above.

Thermal Diffusivity

3.7 mm²/s
4.1 mm²/s

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 6

Manufacturing and finishing

CapabilityAWS BCo-1Stellite 6
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

AWS BCo-1 vs Stellite 6 — frequently asked

What is the difference between AWS BCo-1 and Stellite 6?

Cobalt-Chrome Alloy AWS BCo-1 and Stellite 6 are both cobalt-chrome alloy grades. AWS BCo-1 is harder — 52 HRC against 40 HRC for Stellite 6 — which matters for wear surfaces and threads. AWS BCo-1 runs hotter in service (980°C vs 800°C continuous) and Stellite 6 conducts heat better (14.8 W/m·K vs 13 W/m·K).

Which is cheaper, AWS BCo-1 or Stellite 6?

AWS BCo-1 is the lower-cost material: it sits in the high tier ($$$$) while Stellite 6 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AWS BCo-1 or Stellite 6?

Stellite 6. Its weldability rates good (55/100) against not recommended (10/100) for AWS BCo-1.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AWS BCo-1 and Stellite 6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.