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Cobalt-Chrome Alloy Phynox vs Stellite 6

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy Phynox and Stellite 6 are both cobalt-chrome alloy grades. Phynox is the stronger of the two: yield strength 1,850 MPa (268 ksi) against 541 MPa (78.5 ksi) for Stellite 6, about 3.4 times as much; tensile strength follows at 2,050 MPa (297 ksi) vs 834 MPa (121 ksi). Phynox is the more ductile: elongation 3% versus 1% for Stellite 6, and Phynox is harder (57 HRC vs 40 HRC). Stellite 6 runs hotter in service (800°C vs 400°C continuous) and Stellite 6 conducts heat better (14.8 W/m·K vs 12.6 W/m·K). On the shop floor, Stellite 6 welds better (good vs poor) and Phynox sits in a lower cost tier (high, $$$$) than Stellite 6 (specialty, $$$$$).

PhynoxChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Stellite 6Choose it when the part sees heat, or when it will be welded.

Phynox vs Stellite 6: properties

PhynoxStellite 6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

175 GPa25.4 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

2,050 MPa297 ksi
834 MPa121 ksi

Yield Strength (0.2% offset)

1,850 MPa268 ksi
541 MPa78.5 ksi

Elongation at Break

3%
1%

Compressive Strength

1,900 MPa276 ksi
1,450 MPa210 ksi

Shear Strength

1,200 MPa174 ksi
—

Fatigue Strength (Endurance Limit)

800 MPa116 ksi
275 MPa39.9 ksi

Hardness, Rockwell C

57 HRC
40 HRC

Hardness, Vickers

630 HV
425 HV

Fracture Toughness (K_IC)

—
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

—
5 J3.7 ft·lbf

Same in both: Elastic (Young's) Modulus 220 GPa31.9 Msi · Shear Modulus 85 GPa12.3 Msi

Physical

Density and transition temperatures.

Density

8.3 g/cm³0.3 lb/in³
8.44 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,440°C2,624 °F
1,285°C2,345 °F

Liquidus Temperature

1,495°C2,723 °F
1,395°C2,543 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

12.6 W/m·K7.3 BTU/hr·ft·°F
14.8 W/m·K8.6 BTU/hr·ft·°F

Specific Heat Capacity

430 J/kg·K0.1 BTU/lb·°F
423 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.5 µm/m·K7.5 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
800°C1,472 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.9 % IACS

Electrical Resistivity

1.02×10⁻⁶ Ω·m40.2 µΩ·in
9×10⁻⁷ Ω·m35.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.25 V

Corrosion Resistance

85 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

8%
5%

Weldability

30 / 100
55 / 100

Formability (cold)

15 / 100
5 / 100

Brazeability / Solderability

45 / 100
55 / 100

Castability

—
70 / 100

Same in both: Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

130 MJ/kg55,890 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

9.5 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

20%
30%

Embodied Water

—
400 L/kg47.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

247 kN·m/kg
99 kN·m/kg

Specific Stiffness (E / density)

26.5 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

7,778 kJ/m³
665 kJ/m³

Thermal Diffusivity

3.5 mm²/s
4.1 mm²/s

Thermal Shock Resistance Index

9
4

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 6Phynox

Manufacturing and finishing

CapabilityPhynoxStellite 6
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——

Phynox vs Stellite 6 — frequently asked

Is Phynox stronger than Stellite 6?

Yes. Phynox has a typical yield strength of 1,850 MPa (268 ksi) against 541 MPa (78.5 ksi) for Stellite 6 — about 3.4 times as much. Tensile strength is 2,050 MPa (297 ksi) vs 834 MPa (121 ksi).

Which is cheaper, Phynox or Stellite 6?

Phynox is the lower-cost material: it sits in the high tier ($$$$) while Stellite 6 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Phynox or Stellite 6?

Stellite 6. Its weldability rates good (55/100) against poor (30/100) for Phynox.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Phynox and Stellite 6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.