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Aluminum 7039-T6351

Precip hard

AA 7039 · UNS A97039

T6351 = solution heat treated, stretched, aged

Thick-plate stress-relieved T6 variant used where symmetrical machining stability is critical.

CNC machiningSheet metalPremium cost $$$

Values for the T6351 condition

Other 7039 tempers and conditions

7039 is listed in 8 conditions; see the grade overview at 7039.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for severe forming or machining before solution treatment and ageing.1152352065 HB40 % IACS
Solution heat treated and overaged (stabilized)
Overaged for maximum stress-corrosion and exfoliation resistance in thick sections or marine/humid service; ~10 % strength loss vs T6.33040013118 HB40 % IACS
T6 variant, underaged
Milder quench to limit distortion and residual stress in complex sections, at a small strength cost.34541513122 HB36 % IACS
Solution heat treated and underaged/two-step aged
Preferred armor temper: slightly lower strength than T6 but better toughness, spall resistance and stress-corrosion behaviour.34541513122 HB37 % IACS
T6351This page
Solution heat treated, stretched, aged
Thick-plate stress-relieved T6 variant used where symmetrical machining stability is critical.37044012130 HB35 % IACS
T6, stress relieved by stretching
T6 plate with controlled stretch for low residual stress — choose when heavy machining of thick plate is required.37944813133 HB35 % IACS
T6Default
Solution heat treated and artificially aged
Highest strength condition; standard for welded high-strength structures where SCC exposure is controlled.38045013133 HB35 % IACS
Solution heat treated and specially aged
Armor-plate ageing practice balancing ballistic limit against back-face spall; specified in US armor plate specifications.38545012132 HB36 % IACS

What is 7039-T6351?

7039-T6351 is 7039 in the T6351 condition — thick-plate stress-relieved T6 variant used where symmetrical machining stability is critical. 7039-T6351 has a yield strength of 370 MPa (53.7 ksi) and a tensile strength of 440 MPa (63.8 ksi) — stronger than 85% of aluminum grades. Elongation at break is 12% and the elastic modulus is 69.6 GPa (10.1 Msi). 7039-T6351 has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 585°C (1,085 °F). T6 is the default condition FabDigit quotes; T6351 is available on request or by drawing note.

Advantages

  • High strength — 370 MPa (53.7 ksi), better than 85% of aluminum grades
  • Tough — resists crack growth — 31 MPa·√m (28.2 ksi·√in), better than 80% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades

Limitations

  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

7039-T6351 properties

Typical room-temperature values for 7039-T6351; 22 are specific to this condition. Other listed values are 7039 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

7039-T6351 has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 585°C (1,085 °F).

Density2.74 g/cm³0.1 lb/in³
Melting Point (Solidus)585°C1,085 °F
Liquidus Temperature640°C1,184 °F

Mechanical12

7039-T6351 has a yield strength of 370 MPa (53.7 ksi) and a tensile strength of 440 MPa (63.8 ksi) — stronger than 85% of aluminum grades. Elongation at break is 12% and the elastic modulus is 69.6 GPa (10.1 Msi).

Elastic (Young's) Modulus69.6 GPa10.1 Msi
Shear Modulus26.2 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)440 MPa63.8 ksi
Yield Strength (0.2% offset)370 MPa53.7 ksi
Elongation at Break12%
Compressive Strength378 MPa54.8 ksi
Shear Strength270 MPa39.2 ksi
Fatigue Strength (Endurance Limit)148 MPa21.5 ksi
Fracture Toughness (K_IC)31 MPa·√m28.2 ksi·√in
Hardness, Brinell130 HB

Thermal6

7039-T6351 is rated for continuous service to 120°C (248 °F). It conducts heat at 154 W/m·K (89 BTU/hr·ft·°F), better than 68% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity154 W/m·K89 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

7039-T6351 conducts electricity at 35 % IACS, better than 52% of aluminum grades.

Electrical Conductivity35 % IACS
Electrical Resistivity4.93×10⁻⁸ Ω·m1.94 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (46/100), worse than 59% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.84 V
Corrosion ResistanceFair46/100
Chemical Resistance SummaryGood in neutral atmospheres and fresh water with a protective oxide film; attacked by strong acids/alkalis, and susceptible to exfoliation and stress-corrosion cracking in chloride environments when in peak-aged (T6) condition — use T64/T7 tempers and paint or anodize for marine service.

Sustainability4

Producing a kilogram of 7039-T6351 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content20%

Manufacturability8

7039-T6351's machinability is very good (72/100, better than 80% of aluminum grades); weldability very good (75/100); formability poor (33/100).

MachinabilityVery good72/100
Machinability Rating (AISI 1212 = 100 %)122%
WeldabilityVery good75/100
Formability (cold)Poor33/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Responsegood — clear and hard anodic coatings form readily; Zn-Mg matrix gives a slightly grey/yellowish tint and weld beads anodize a different shade than parent plate

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 7039-T6351

Is 7039 easy to machine?

Machines like other aged 7000-series plate — high cutting speeds, sharp polished-flute carbide tooling and flood coolant give good chips; stress-relieved (T651) stock avoids warpage in deep pocketing.

Can 7039 be welded?

Designed for GMAW/GTAW with 5183/5356 (or 5039) filler; HAZ recovers a useful fraction of strength by natural ageing, but avoid sustained tensile stress across weld HAZ in T6 due to SCC risk.

Can 7039 be formed, bent or molded?

Form in O or freshly solution-treated (W) condition; T6/T64 plate has limited cold bending and needs generous bend radii or warm forming.

What surface finishes work on 7039?

Takes clear, hard and chromate/anodic coatings well; for military use it is normally chemical-conversion coated and painted (CARC), and welds anodize a different shade than parent metal.

7039 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Siimpurity limit≤ 0.30.1
Feimpurity limit≤ 0.40.2
Cukept low for weldability≤ 0.10.03
Mn0.1 – 0.40.25
Mg2.3 – 3.32.8
Crgrain-structure control0.15 – 0.250.2
Zn3.5 – 4.54
Tigrain refiner≤ 0.10.03
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

7039-T6351 — frequently asked

What is 7039-T6351 used for?

7039-T6351 is typically used for military vehicle armor plate, armored hull and cab structures, turret and hatch weldments, ballistic protection panels, armored personnel carrier bodies and welded military bridging and shelters. In short: weldable 7000-series armor; marine and military.

What is the yield strength of 7039-T6351?

7039-T6351 has a typical yield strength of 370 MPa (53.7 ksi) and a tensile strength of 440 MPa (63.8 ksi) — stronger than 85% of aluminum grades. Strength varies by condition: see the 8 listed tempers.

Is 7039-T6351 easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). Machines like other aged 7000-series plate — high cutting speeds, sharp polished-flute carbide tooling and flood coolant give good chips; stress-relieved (T651) stock avoids warpage in deep pocketing.

Can 7039-T6351 be welded?

Yes — weldability is rated very good (75/100). Designed for GMAW/GTAW with 5183/5356 (or 5039) filler; HAZ recovers a useful fraction of strength by natural ageing, but avoid sustained tensile stress across weld HAZ in T6 due to SCC risk.

What surface finishes work on 7039-T6351?

Takes clear, hard and chromate/anodic coatings well; for military use it is normally chemical-conversion coated and painted (CARC), and welds anodize a different shade than parent metal.

Can 7039-T6351 be formed, bent or molded?

Form in O or freshly solution-treated (W) condition; T6/T64 plate has limited cold bending and needs generous bend radii or warm forming.

What is the maximum service temperature of 7039-T6351?

7039-T6351 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 7039-T6 and 7039-O?

T6 is the default condition — highest strength condition; standard for welded high-strength structures where SCC exposure is controlled. O: softest condition for severe forming or machining before solution treatment and ageing. Yield strength is 380 MPa in T6 versus 115 MPa in O.

Can FabDigit make parts in 7039-T6351?

Yes — 7039-T6351 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. MIL-DTL-46063H — Armor Plate, Aluminum Alloy 7039 — US DoD (1998)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 19 — Fatigue and Fracture — ASM International (1996)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  6. MMPDS-style typical mechanical data for 7000-series wrought products — Battelle/FAA (2023)
  7. SMM / Mysteel (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.