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Aluminum 7039 vs 7072

Aluminum · grade comparison

Aluminum 7039 and 7072 are both aluminum grades. 7039 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 21 MPa (3.05 ksi) for 7072, about 18 times as much; tensile strength follows at 450 MPa (65.3 ksi) vs 55 MPa (7.98 ksi). In exchange, 7072 is the more ductile: elongation 32% versus 13% for 7039, and 7039 is harder (133 HB vs 20 HB). 7072 runs hotter in service (150°C vs 120°C continuous) and 7072 conducts heat better (227 W/m·K vs 154 W/m·K). On the shop floor, 7039 machines more easily (very good vs poor) and 7072 sits in a lower cost tier (budget, $) than 7039 (premium, $$$).

7039Choose it when strength drives the design, or when the part is machined in volume.

7072Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

7039 vs 7072: properties

70397072

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69.6 GPa10.1 Msi
69 GPa10 Msi

Shear Modulus

26.2 GPa3.8 Msi
26 GPa3.8 Msi

Tensile Strength (Ultimate)

450 MPa65.3 ksi
55 MPa8 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
21 MPa3 ksi

Elongation at Break

13%
32%

Compressive Strength

385 MPa55.8 ksi
—

Shear Strength

275 MPa39.9 ksi
41 MPa5.9 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
30 MPa4.4 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
—

Hardness, Brinell

133 HB
20 HB

Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.74 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

585°C1,085 °F
640°C1,184 °F

Liquidus Temperature

640°C1,184 °F
657°C1,215 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

154 W/m·K89 BTU/hr·ft·°F
227 W/m·K131 BTU/hr·ft·°F

Specific Heat Capacity

960 J/kg·K0.23 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.4 µm/m·K13 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

35 % IACS
60 % IACS

Electrical Resistivity

4.9×10⁻⁸ Ω·m1.93 µΩ·in
2.87×10⁻⁸ Ω·m1.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.96 V

Corrosion Resistance

42 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

120%
30%

Weldability

75 / 100
80 / 100

Formability (cold)

35 / 100
95 / 100

Castability

25 / 100
—

Brazeability / Solderability

15 / 100
80 / 100

Polishability

55 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
13 kg CO₂/kg

Same in both: Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

164 kN·m/kg
20 kN·m/kg

Modulus of Resilience

1,037 kJ/m³
3 kJ/m³

Thermal Diffusivity

58.5 mm²/s
92.7 mm²/s

Thermal Shock Resistance Index

43
8

Same in both: Specific Stiffness (E / density) 25.4 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale70727039

Manufacturing and finishing

Capability70397072
CNC machiningYes—
Default conditionT6—
Relative cost$$$ Premium$ Budget
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
DLCYes—

Both are offered for Sheet metal. They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

7039 vs 7072 — frequently asked

Is 7039 stronger than 7072?

Yes. 7039 has a typical yield strength of 380 MPa (55.1 ksi) against 21 MPa (3.05 ksi) for 7072 — about 18 times as much. Tensile strength is 450 MPa (65.3 ksi) vs 55 MPa (7.98 ksi).

Which is cheaper, 7039 or 7072?

7072 is the lower-cost material: it sits in the budget tier ($) while 7039 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 7039 or 7072?

7039. Its machinability rates very good (70/100) against poor (30/100) for 7072; for welding the order is 7072 first (very good, 80/100) then 7039 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7039 and 7072 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.