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Aluminum 6012-T6

Temper · default condition

AA 6012 · UNS A96012 · EN 3.0615, AlMgSiPb

T6 = solution heat treated and artificially aged

Standard stocked condition for free-machining bar: peak strength plus the best chip breaking and surface finish.

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Values for the T6 condition

Other 6012 tempers and conditions

6012 is listed in 5 conditions; see the grade overview at 6012.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition, used only as an intermediate state before forming or re-heat-treating.801502045 HB47 % IACS
Solution heat treated and naturally aged
Pick when parts must be bent, staked, riveted or crimped after machining, or artificially aged later.1502551670 HB37 % IACS
T6DefaultThis page
Solution heat treated and artificially aged
Standard stocked condition for free-machining bar: peak strength plus the best chip breaking and surface finish.29533010100 HB40 % IACS
T6, stress relieved by stretching
Choose for close-tolerance machined parts where distortion after heavy stock removal must be minimised.29533010100 HB40 % IACS
Solution heat treated, cold worked and artificially aged
Cold-drawn-then-aged bar for the highest strength and hardness with very good chip control on automatic lathes.3303608110 HB40 % IACS

What is 6012-T6?

6012-T6 is 6012 in the T6 temper — standard stocked condition for free-machining bar: peak strength plus the best chip breaking and surface finish. 6012-T6 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 75% of aluminum grades. Elongation at break is 10% and the elastic modulus is 69 GPa (10 Msi). 6012-T6 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 580°C (1,076 °F).

Advantages

  • Easy to machine — 95/100, better than 99% of aluminum grades
  • Conducts heat well — 165 W/m·K (95.3 BTU/hr·ft·°F), better than 79% of aluminum grades
  • High strength — 295 MPa (42.8 ksi), better than 75% of aluminum grades

Limitations

  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

6012-T6 properties

Typical room-temperature values for 6012-T6; 18 are specific to this condition. Other listed values are 6012 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

6012-T6 has a density of 2.72 g/cm³ (0.0983 lb/in³), heavier than 57% of aluminum grades. It melts at 580°C (1,076 °F).

Density2.72 g/cm³0.1 lb/in³
Melting Point (Solidus)580°C1,076 °F
Liquidus Temperature650°C1,202 °F

Mechanical13

6012-T6 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 75% of aluminum grades. Elongation at break is 10% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)295 MPa42.8 ksi
Elongation at Break10%
Shear Strength210 MPa30.5 ksi
Fatigue Strength (Endurance Limit)100 MPa14.5 ksi
Fracture Toughness (K_IC)26 MPa·√m23.7 ksi·√in
Hardness, Brinell100 HB
Hardness, Rockwell B60 HRB
Hardness, Vickers108 HV

Thermal6

6012-T6 is rated for continuous service to 150°C (302 °F). It conducts heat at 165 W/m·K (95.3 BTU/hr·ft·°F), better than 79% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity165 W/m·K95.3 BTU/hr·ft·°F
Specific Heat Capacity890 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

6012-T6 conducts electricity at 40 % IACS, better than 72% of aluminum grades.

Electrical Conductivity40 % IACS
Electrical Resistivity4.3×10⁻⁸ Ω·m1.69 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (58/100), better than 57% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryGood in neutral water, atmosphere and most organics; attacked by strong acids and alkalis; Pb/Bi second-phase particles act as local cathodes and can promote pitting in chloride media — anodize or chromate for service in salt spray.

Sustainability4

Producing a kilogram of 6012-T6 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content20%

Manufacturability8

6012-T6's machinability is excellent (95/100, better than 99% of aluminum grades); weldability poor (20/100); formability poor (25/100).

MachinabilityExcellent95/100
Machinability Rating (AISI 1212 = 100 %)300%
WeldabilityPoor20/100
Formability (cold)Poor25/100
CastabilityFair35/100
Brazeability / SolderabilityPoor25/100
PolishabilityFair45/100
Anodizing Responsefair — decorative anodizing gives grey/mottled film because Pb and Bi particles do not oxidise; technical/hard anodizing is possible where appearance is not critical

Common Calculations5

Specific Strength (UTS / density)calculated121 kN·m/kg
Specific Stiffness (E / density)calculated25.4 MN·m/kg
Modulus of Resiliencecalculated631 kJ/m³
Thermal Diffusivitycalculated68.2 mm²/s
Thermal Shock Resistance Indexcalculated34

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 6012-T6

Is 6012 easy to machine?

Outstanding for CNC/multi-spindle work: short broken chips, low built-up edge, high feeds with polished-flute carbide and Al-specific coatings; keep Pb swarf segregated for disposal/recycling.

Can 6012 be welded?

Not recommended for structural welds — Pb causes hot cracking and porosity; use mechanical joining, adhesive bonding or select 6082/6262 where welding is required.

Can 6012 be formed, bent or molded?

Formable only in O/T4; T6/T8 bar tolerates minor staking or thread rolling but sharp bends will crack, so design for machining from bar rather than bending.

What surface finishes work on 6012?

Chromate/phosphate conversion or technical hard anodize is fine; decorative clear/colour anodize looks grey and mottled from Pb particles, and electroless nickel needs careful double-zincate pretreatment.

6012 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.6 – 1.41
Fe≤ 0.50.3
Cu≤ 0.40.15
Mn0.4 – 10.7
Mg0.6 – 1.20.9
Cr≤ 0.30.1
Zn≤ 0.30.1
Pbfree-machining addition0.4 – 21
Bioptional, some producers add with Pb≤ 0.40.1
Ti≤ 0.10.02
Others (each)total 0.15 max≤ 0.05—
Albalance—

6012-T6 — frequently asked

What is 6012-T6 used for?

6012-T6 is typically used for screw machine parts, fittings and hardware components. In short: top free-machining 6000 series; not for welded assemblies; bar-stock CNC workhorse.

What is the yield strength of 6012-T6?

6012-T6 has a typical yield strength of 295 MPa (42.8 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 75% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is 6012-T6 easy to machine?

Yes — machinability is rated excellent (95/100, better than 99% of aluminum grades). Outstanding for CNC/multi-spindle work: short broken chips, low built-up edge, high feeds with polished-flute carbide and Al-specific coatings; keep Pb swarf segregated for disposal/recycling.

Can 6012-T6 be welded?

Not readily — weldability is rated poor (20/100). Not recommended for structural welds — Pb causes hot cracking and porosity; use mechanical joining, adhesive bonding or select 6082/6262 where welding is required.

What surface finishes work on 6012-T6?

Chromate/phosphate conversion or technical hard anodize is fine; decorative clear/colour anodize looks grey and mottled from Pb particles, and electroless nickel needs careful double-zincate pretreatment.

Can 6012-T6 be formed, bent or molded?

Formable only in O/T4; T6/T8 bar tolerates minor staking or thread rolling but sharp bends will crack, so design for machining from bar rather than bending.

What is the maximum service temperature of 6012-T6?

6012-T6 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 6012-T6 and 6012-O?

T6 is the default condition — standard stocked condition for free-machining bar: peak strength plus the best chip breaking and surface finish. O: softest condition, used only as an intermediate state before forming or re-heat-treating. Yield strength is 295 MPa in T6 versus 80 MPa in O.

Sources

  1. EN 573-3 Aluminium and aluminium alloys — chemical composition — CEN (2019)
  2. EN 755-2 Aluminium extruded rod/bar — mechanical properties — CEN (2016)
  3. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. Free-machining aluminium bar (AlMgSiPb / EN AW-6012) datasheet — European extruder/drawn-bar producers (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.