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Aluminum 6005 vs 6012

Aluminum · grade comparison

Aluminum 6005 and 6012 are both aluminum grades. 6012 is the stronger of the two: yield strength 295 MPa (42.8 ksi) against 245 MPa (35.5 ksi) for 6005, about 20% more; tensile strength follows at 330 MPa (47.9 ksi) vs 270 MPa (39.2 ksi). 6012 is harder — 100 HB against 85 HB for 6005 — which matters for wear surfaces and threads. 6005 conducts heat better (188 W/m·K vs 165 W/m·K). On the shop floor, 6012 machines more easily (excellent vs good), 6005 welds better (very good vs poor), and 6005 forms better (fair vs poor).

6005Choose it when it will be welded, or when cost is the deciding factor.

6012Choose it when strength drives the design, or when surface hardness matters.

6005 vs 6012: properties

60056012

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

270 MPa39.2 ksi
330 MPa47.9 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
295 MPa42.8 ksi

Elongation at Break

11%
10%

Shear Strength

172 MPa24.9 ksi
210 MPa30.5 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
100 MPa14.5 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
26 MPa·√m23.7 ksi·√in

Hardness, Brinell

85 HB
100 HB

Hardness, Vickers

90 HV
108 HV

Hardness, Rockwell B

—
60 HRB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.7 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
580°C1,076 °F

Liquidus Temperature

654°C1,209 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

188 W/m·K109 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Specific Heat Capacity

897 J/kg·K0.21 BTU/lb·°F
890 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
390 J/g168 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
40 % IACS

Electrical Resistivity

3.52×10⁻⁸ Ω·m1.39 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.78 V

Corrosion Resistance

70 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
95 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
300%

Weldability

80 / 100
20 / 100

Formability (cold)

40 / 100
25 / 100

Brazeability / Solderability

50 / 100
25 / 100

Polishability

65 / 100
45 / 100

Castability

—
35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
205 MJ/kg88,134 BTU/lb

Typical Recycled Content

30%
20%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
121 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

435 kJ/m³
631 kJ/m³

Thermal Diffusivity

77.6 mm²/s
68.2 mm²/s

Thermal Shock Resistance Index

31
34

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60056012

Manufacturing and finishing

Capability60056012
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

6005 vs 6012 — frequently asked

Is 6012 stronger than 6005?

Yes. 6012 has a typical yield strength of 295 MPa (42.8 ksi) against 245 MPa (35.5 ksi) for 6005 — about 20% more. Tensile strength is 330 MPa (47.9 ksi) vs 270 MPa (39.2 ksi).

Which is cheaper, 6005 or 6012?

6005 is the lower-cost material: it sits in the standard tier ($$) while 6012 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 6005 or 6012?

6012. Its machinability rates excellent (95/100) against good (55/100) for 6005; for welding the order is 6005 first (very good, 80/100) then 6012 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005 and 6012 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.