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Steel M45 H&T+Nitrided

Finish state

AISI/SAE M45

H&T+Nitrided = h&T + Plasma/Salt-bath Nitrided surface

Low-temperature surface treatment for extra abrasion and galling resistance on taps, hobs and gear cutters; case is brittle so use thin layers.

Sheet metalStandard cost $$

Values for the H&T+Nitrided condition

Other M45 tempers and conditions

M45 is listed in 4 conditions; see the grade overview at M45.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
peak hardness 67–69 HRC (1190–1210 °C, 3×540–550 °C)
Maximum wear resistance and red hardness for drills, end mills and form tools cutting hard/heat-resistant alloys.——068 HRC—
AnnealedDefault
spheroidize annealed bar/blank stock
Standard supply condition for bar, blanks and preforms; soft enough to turn, mill and drill before hardening.6209501226 HRC—
H&T+NitridedThis page
H&T + Plasma/Salt-bath Nitrided surface
Low-temperature surface treatment for extra abrasion and galling resistance on taps, hobs and gear cutters; case is brittle so use thin layers.2,0002,2500.568 HRC3 % IACS
H&T + Deep Cryogenic Treatment
Choose when dimensional stability and retained-austenite removal matter (precision gauges, long broaches, fine-pitch taps).2,0502,3000.569 HRC3 % IACS

What is M45 H&T+Nitrided?

M45 H&T+Nitrided is M45 supplied in the H&T+Nitrided condition — low-temperature surface treatment for extra abrasion and galling resistance on taps, hobs and gear cutters; case is brittle so use thin layers. M45 H&T+Nitrided has a yield strength of 2,000 MPa (290 ksi) and a tensile strength of 2,250 MPa (326 ksi) — stronger than 100% of steel grades. Elongation at break is 0.5% and the elastic modulus is 225 GPa (32.6 Msi). M45 H&T+Nitrided has a density of 8.1 g/cm³ (0.293 lb/in³), heavier than 97% of steel grades. It melts at 1,260°C (2,300 °F). Annealed is the default condition FabDigit quotes; H&T+Nitrided is available on request or by drawing note.

Advantages

  • High strength — 2,000 MPa (290 ksi), better than 100% of steel grades
  • High service temperature — 600°C (1,112 °F), better than 98% of steel grades
  • Good corrosion resistance — 28/100, better than 94% of steel grades
  • Polishes to a fine finish — 75/100, better than 94% of steel grades

Limitations

  • Limited ductility — 0.5%, worse than 100% of steel grades
  • Low fracture toughness — 12 MPa·√m (10.9 ksi·√in), worse than 100% of steel grades
  • Difficult to machine — 3/100, worse than 100% of steel grades
  • Difficult to weld — 3/100, worse than 100% of steel grades
  • Limited formability — 1/100, worse than 100% of steel grades

M45 H&T+Nitrided properties

Typical room-temperature values for M45 H&T+Nitrided; 21 are specific to this condition. Other listed values are M45 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

M45 H&T+Nitrided has a density of 8.1 g/cm³ (0.293 lb/in³), heavier than 97% of steel grades. It melts at 1,260°C (2,300 °F).

Density8.1 g/cm³0.29 lb/in³
Melting Point (Solidus)1,260°C2,300 °F
Liquidus Temperature1,420°C2,588 °F

Mechanical16

M45 H&T+Nitrided has a yield strength of 2,000 MPa (290 ksi) and a tensile strength of 2,250 MPa (326 ksi) — stronger than 100% of steel grades. Elongation at break is 0.5% and the elastic modulus is 225 GPa (32.6 Msi).

Elastic (Young's) Modulus225 GPa32.6 Msi
Shear Modulus84 GPa12.2 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)2,250 MPa326 ksi
Yield Strength (0.2% offset)2,000 MPa290 ksi
Elongation at Break0.5%
Reduction in Area1%
Compressive Strength4,200 MPa609 ksi
Shear Strength1,350 MPa196 ksi
Fatigue Strength (Endurance Limit)1,000 MPa145 ksi
Fracture Toughness (K_IC)12 MPa·√m10.9 ksi·√in
Charpy V-Notch Impact (RT)2 J1.5 ft·lbf
Hardness, Brinell269 HB
Hardness, Rockwell C68 HRC
Hardness, Vickers1,150 HV

Thermal6

M45 H&T+Nitrided is rated for continuous service to 600°C (1,112 °F). It conducts heat at 20 W/m·K (11.6 BTU/hr·ft·°F), worse than 96% of steel grades. Thermal expansion is 10.8 µm/m·K (6 µin/in·°F).

Thermal Conductivity20 W/m·K11.6 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.8 µm/m·K6 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)600°C1,112 °F
Min Service Temperature-60°C-76 °F

Electrical3

M45 H&T+Nitrided conducts electricity at 3 % IACS, worse than 91% of steel grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.8×10⁻⁷ Ω·m22.8 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (28/100), better than 94% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor28/100
Chemical Resistance SummaryRusts readily in humid air and water; requires oil, wax or PVD coating for storage. Resists mineral oils, cutting fluids and hydrocarbons; attacked by acids, chlorinated coolant residues and salt spray.

Sustainability4

Producing a kilogram of M45 H&T+Nitrided takes about 55 MJ of energy and emits 4.2 kg of CO₂ — more than 94% of steel grades. Typical recycled content is 35%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)4.2 kg CO₂/kg
Embodied Water110 L/kg13.2 gal/lb
Typical Recycled Content35%

Manufacturability7

M45 H&T+Nitrided's machinability is not recommended (3/100, worse than 100% of steel grades); weldability not recommended (3/100); formability not recommended (1/100).

MachinabilityNot recommended3/100
Machinability Rating (AISI 1212 = 100 %)3%
WeldabilityNot recommended3/100
Formability (cold)Not recommended1/100
CastabilityPoor25/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good75/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with M45 H&T+Nitrided

Is M45 easy to machine?

Machine only in the annealed condition with rigid setups, cobalt or carbide tooling and flood coolant; after hardening the part can only be ground (soft SG/CBN wheels, light infeed to avoid grinding burn) or EDM'd.

Can M45 be welded?

Not a structural weld metal — repair only by TIG/laser with matching HSS filler at 500–550 °C preheat followed immediately by a full triple temper; expect microcracking otherwise.

Can M45 be formed, bent or molded?

Hot work 1050–900 °C with slow furnace cooling to the spheroidized state; cold forming is not practical, and blanks must be finished by machining or grinding.

What surface finishes work on M45?

Black oxide, steam-oxide or nitride for anti-galling; TiN/TiCN/TiAlN PVD at ≤500 °C is standard for cutting tools; unprotected surfaces must be oiled since the 4 % Cr gives no real corrosion resistance.

M45 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Chigh carbon to form MC/M6C carbides1.25 – 1.41.3
W8 – 98.5
Mo4.75 – 5.55.1
Cr3.75 – 4.54.1
V1.6 – 2.051.8
Coraises hot hardness / red hardness5 – 5.55.2
Mn0.15 – 0.40.28
Si0.15 – 0.650.35
P≤ 0.03—
S≤ 0.03—
Febalance; composition per ASM high-speed-steel tables — verify against mill certificate, M45 is a low-volume super-HSS gradebalance—

M45 H&T+Nitrided — frequently asked

What is M45 H&T+Nitrided used for?

M45 H&T+Nitrided is typically used for motor stator and rotor laminations, distribution transformer cores, small generator cores, solenoid and relay cores, reactor and ballast laminations and pole pieces and magnetic shunts. In short: non-oriented electrical coil.

What is the yield strength of M45 H&T+Nitrided?

M45 H&T+Nitrided has a typical yield strength of 2,000 MPa (290 ksi) and a tensile strength of 2,250 MPa (326 ksi) — stronger than 100% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is M45 H&T+Nitrided easy to machine?

Not especially — machinability is rated not recommended (3/100, worse than 100% of steel grades). Machine only in the annealed condition with rigid setups, cobalt or carbide tooling and flood coolant; after hardening the part can only be ground (soft SG/CBN wheels, light infeed to avoid grinding burn) or EDM'd.

Can M45 H&T+Nitrided be welded?

Not readily — weldability is rated not recommended (3/100). Not a structural weld metal — repair only by TIG/laser with matching HSS filler at 500–550 °C preheat followed immediately by a full triple temper; expect microcracking otherwise.

What surface finishes work on M45 H&T+Nitrided?

Black oxide, steam-oxide or nitride for anti-galling; TiN/TiCN/TiAlN PVD at ≤500 °C is standard for cutting tools; unprotected surfaces must be oiled since the 4 % Cr gives no real corrosion resistance.

Can M45 H&T+Nitrided be formed, bent or molded?

Hot work 1050–900 °C with slow furnace cooling to the spheroidized state; cold forming is not practical, and blanks must be finished by machining or grinding.

What is the maximum service temperature of M45 H&T+Nitrided?

M45 H&T+Nitrided is rated for continuous use to about 600°C (1,112 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in M45 H&T+Nitrided?

Yes — M45 H&T+Nitrided is available for sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys (tool steel chapter) — ASM International (1990)
  2. Tool Steels, 5th ed. (Roberts, Krauss, Kennedy) — ASM International (1998)
  3. ASTM A600 — Tool Steel High Speed Tool Steels — ASTM (2016)
  4. Cobalt super-HSS grade datasheets (M42/M35 class) — Böhler / Erasteel (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.