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Steel M45 H&T+Nitrided vs M45 Hardened & Tempered

Steel · M45 temper comparison

M45 H&T+Nitrided and M45 Hardened & Tempered are two conditions of the same steel grade, M45: H&T+Nitrided (H&T + Plasma/Salt-bath Nitrided surface) versus Hardened & Tempered (quenched and tempered). The chemistry is identical, so every difference below comes from the condition. M45 H&T+Nitrided is the stronger of the two: yield strength 2,000 MPa (290 ksi) against 620 MPa (89.9 ksi) for M45 Hardened & Tempered, about 3.2 times as much; tensile strength follows at 2,250 MPa (326 ksi) vs 950 MPa (138 ksi). M45 H&T+Nitrided is the more ductile: elongation 0.5% versus 0% for M45 Hardened & Tempered, and M45 H&T+Nitrided is harder (1,150 HV vs 940 HV).

M45 H&T+NitridedChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

M45 H&T+Nitrided vs M45 Hardened & Tempered: properties

M45 H&T+NitridedM45 Hardened & Tempered

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

225 GPa32.6 Msi
230 GPa33.4 Msi

Tensile Strength (Ultimate)

2,250 MPa326 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

2,000 MPa290 ksi
620 MPa89.9 ksi

Elongation at Break

0.5%
0%

Reduction in Area

1%
25%

Compressive Strength

4,200 MPa609 ksi
3,900 MPa566 ksi

Shear Strength

1,350 MPa196 ksi
1,750 MPa254 ksi

Fatigue Strength (Endurance Limit)

1,000 MPa145 ksi
780 MPa113 ksi

Fracture Toughness (K_IC)

12 MPa·√m10.9 ksi·√in
13 MPa·√m11.8 ksi·√in

Charpy V-Notch Impact (RT)

2 J1.5 ft·lbf
3 J1.8 ft·lbf

Hardness, Vickers

1,150 HV
940 HV

Same in both: Shear Modulus 84 GPa12.2 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.29 · Hardness, Brinell 269 HB · Hardness, Rockwell C 68 HRC

Physical

Density and transition temperatures.

Same in both: Density 8.1 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,260°C2,300 °F · Liquidus Temperature 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

600°C1,112 °F
620°C1,148 °F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 10.8 µm/m·K6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
3.2 % IACS

Electrical Resistivity

5.8×10⁻⁷ Ω·m22.8 µΩ·in
5.4×10⁻⁷ Ω·m21.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

28 / 100
18 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

3 / 100
4 / 100

Machinability Rating (AISI 1212 = 100 %)

3%
4%

Weldability

3 / 100
8 / 100

Formability (cold)

1 / 100
2 / 100

Polishability

75 / 100
80 / 100

Same in both: Castability 25 / 100 · Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Carbon (primary production) 4.2 kg CO₂/kg · Embodied Water 110 L/kg13.2 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleM45

M45 H&T+Nitrided vs M45 Hardened & Tempered — frequently asked

Is M45 H&T+Nitrided stronger than M45 Hardened & Tempered?

Yes. M45 H&T+Nitrided has a typical yield strength of 2,000 MPa (290 ksi) against 620 MPa (89.9 ksi) for M45 Hardened & Tempered — about 3.2 times as much. Tensile strength is 2,250 MPa (326 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, H&T+Nitrided or Hardened & Tempered?

Annealed is the default M45 condition in the FabDigit quote flow (neither H&T+Nitrided nor Hardened & Tempered). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, M45 H&T+Nitrided or M45 Hardened & Tempered?

M45 Hardened & Tempered. Its weldability rates not recommended (8/100) against not recommended (3/100) for M45 H&T+Nitrided.

Ready to make it?

Upload a CAD file and FabDigit prices the part in M45 H&T+Nitrided and M45 Hardened & Tempered side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.