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SBR FR (Flame-retardant SBR compound)

Flame-retardant grade

also Buna-S

Use for underground mining belts, cable jackets and transit parts requiring flame and smoke ratings.

Standard cost $$

Values for the FR condition

Other SBR grades and fills

SBR is listed in 14 conditions; see the grade overview at SBR.

Compare all 14 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Sponge / closed-cell foamed SBR
Choose for low-force sealing, gasketing, padding and insulation where compressibility, not strength, is the requirement.—220020 Shore A
Shore A 40
Pick for soft seals, low-closure-force gaskets and cushioning where high flexibility matters more than strength.—95506 Shore D
FRThis page
Flame-retardant SBR compound
Use for underground mining belts, cable jackets and transit parts requiring flame and smoke ratings.—1030070 Shore A
Shore A 50
Balanced softness and strength for flexible gaskets, diaphragms and vibration pads.—124808 Shore D
Oil-extended SBR
Pick when processing softness and cost per volume matter (tire treads, soft mats); oil lowers strength and increases extractables.—1348055 Shore A
SHA60Default
Shore A 60
Default workhorse compound for mats, gaskets, hose covers and molded goods needing wear resistance at lowest cost.—1540012 Shore D
Weather/ozone-protected SBR
Specify for outdoor-exposed mats, seals and covers; antiozonant/wax and high black loading slow cracking but SBR still ages faster than EPDM.—1538065 Shore A
Emulsion-polymerized SBR
Default commodity raw polymer route: cheapest, easy mixing and extrusion, used in general rubber goods and truck-tire compounds.—1640013 Shore D
Shore A 70
Use where extrusion resistance and wear life dominate: tire treads, conveyor covers, wheels, bushings.—1835020 Shore D
High-styrene SBR resin
Blended in to stiffen and harden compounds (shoe soles, hard rolls, hard mats); brittle and not elastomeric on its own.—1812050 Shore D
Shore A 80
For rollers, scraper blades, skirting and pads where high stiffness and abrasion resistance are needed.—2025028 Shore D
SBR/NR blend compound
Blend NR in when higher tear strength, tack and lower heat build-up are needed while keeping SBR cost and wear resistance.—2045060 Shore A
Shore A 90
Chosen for hard wheels, mallet faces and stiff pads; elongation and tear resistance are sacrificed.—2117038 Shore D
Solution-polymerized SBR
Choose for low-rolling-resistance / high-wet-grip tire treads and cleaner, more uniform compounds with silica reinforcement.—2245015 Shore D

What is SBR FR?

SBR FR is SBR in the FR grade — use for underground mining belts, cable jackets and transit parts requiring flame and smoke ratings. SBR FR has a tensile strength of 10 MPa (1.45 ksi), weaker than 79% of polymer grades. Elongation at break is 300% and the elastic modulus is 0.01 GPa (0.0013 Msi). SBR FR has a density of 1.4 g/cm³ (0.0506 lb/in³), heavier than 79% of polymer grades. Its glass-transition temperature is -52°C (-62 °F). SHA60 is the default condition FabDigit quotes; FR is available on request or by drawing note.

Advantages

  • Conducts heat well — 0.35 W/m·K (0.202 BTU/hr·ft·°F), better than 91% of polymer grades
  • Ductile — tolerates forming and impact — 300%, better than 81% of polymer grades
  • Low embodied carbon — 3.2 kg CO₂/kg, better than 81% of polymer grades

Limitations

  • Needs corrosion protection — 45/100, worse than 98% of polymer grades
  • Difficult to machine — 25/100, worse than 93% of polymer grades
  • Absorbs moisture — dry before molding — 1%, worse than 84% of polymer grades
  • Low stiffness — 0.01 GPa (0.0013 Msi), worse than 81% of polymer grades
  • Difficult to weld — 12/100, worse than 80% of polymer grades

SBR FR properties

Typical room-temperature values for SBR FR; 17 are specific to this condition. Other listed values are SBR reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

SBR FR has a density of 1.4 g/cm³ (0.0506 lb/in³), heavier than 79% of polymer grades. Its glass-transition temperature is -52°C (-62 °F).

Density1.4 g/cm³0.05 lb/in³
Glass Transition (Tg)-52°C-62 °F
Water Absorption (24 h)1%
Water Absorption (Saturation)2.5%

Mechanical9

SBR FR has a tensile strength of 10 MPa (1.45 ksi), weaker than 79% of polymer grades. Elongation at break is 300% and the elastic modulus is 0.01 GPa (0.0013 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Bulk Modulus2 GPa0.29 Msi
Poisson's Ratio0.5
Tensile Strength (Ultimate)10 MPa1.5 ksi
Elongation at Break300%
Hardness, Shore A70 Shore A
Hardness, Shore D12 Shore D
Tear Strength16 kN/m91.4 lbf/in
Compression Set (22 h, 70 °C)30%

Thermal8

SBR FR is rated for continuous service to 90°C (194 °F). It conducts heat at 0.35 W/m·K (0.202 BTU/hr·ft·°F), better than 91% of polymer grades. Thermal expansion is 220 µm/m·K (122.2 µin/in·°F).

Thermal Conductivity0.35 W/m·K0.2 BTU/hr·ft·°F
Specific Heat Capacity1,800 J/kg·K0.43 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)220 µm/m·K122 µin/in·°F
Max Service Temperature (continuous)90°C194 °F
Min Service Temperature-40°C-40 °F
Flammability (UL 94)V-0 achievable at 3 mm with high ATH/halogen loading
Limiting Oxygen Index28%
Max Service Temperature (short-term)120°C248 °F

Electrical5

SBR FR is an electrical insulator with a dielectric strength of 20 kV/mm (508 V/mil) and a resistivity of 1×10⁹ Ω·m.

Electrical Resistivity1×10⁹ Ω·m3.94×10¹⁶ µΩ·in
Dielectric Strength20 kV/mm508 V/mil
Dielectric Constant (1 MHz)3.2
Dissipation Factor (1 MHz)0.01
Volume Resistivity1×10¹⁰ Ω·cm

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 98% of polymer grades. UV resistance is poor.

Corrosion ResistanceFair45/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryGood in water, steam (low pressure), dilute acids/alkalis, alcohols and glycol brake fluids; poor in petroleum oils, fuels, greases, chlorinated and aromatic solvents; attacked by ozone and prolonged sunlight unless protected.

Sustainability4

Producing a kilogram of SBR FR takes about 95 MJ of energy and emits 3.2 kg of CO₂ — less than 70% of polymer grades. Typical recycled content is 5%.

Embodied Energy (primary production)95 MJ/kg40,843 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content5%

Manufacturability5

SBR FR's machinability is poor (25/100, worse than 93% of polymer grades); weldability not recommended (12/100); formability very good (70/100).

MachinabilityPoor25/100
WeldabilityNot recommended12/100
Formability (cold)Very good70/100
Mold Shrinkage1.6%
Mold Temperature (typ.)160°C320 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with SBR FR

Is SBR easy to machine?

Cured SBR is die-cut, waterjet-cut or ground rather than machined; use sharp knives with water/soap lubrication and freeze or backing plates for close tolerances.

Can SBR be welded?

Not weldable as a thermoplastic; join by uncured splicing and re-vulcanization, hot bonding to metal (Chemlok primers) or cyanoacrylate/contact adhesive for cured parts.

Can SBR be formed, bent or molded?

Mixed on two-roll mill/Banbury, then calendered, extruded, compression/transfer/injection molded and sulfur-cured at ~150–180 °C; good green strength and easy extrusion, but tack is lower than NR.

What surface finishes work on SBR?

Surfaces can be buffed, ground or texture-molded; use chlorination or plasma to improve paint/adhesive adhesion, and post-cure oven cycle to reduce blooming and volatiles.

SBR chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
styrene (bound)23–24 % typical for E-SBR 1500/1502; ≥50 % in high-styrene resins15 – 4023.5
carbon black (N330/N550/N660)phr in the compound, not wt % of polymer0 – 8050
precipitated silicaphr; primary filler in S-SBR green-tire treads0 – 800
process/extender oilphr; 37.5 phr in OE-SBR 17120 – 5010
sulfur + acceleratorsphr, sulfur cure system1.5 – 42
zinc oxidephr activator3 – 54
stearic acidphr activator1 – 32
antioxidant / antiozonantphr, 6PPD/TMQ type0.5 – 31.5
butadienebalance of the copolymer backbonebalance—

SBR FR — frequently asked

What is SBR FR used for?

SBR FR is typically used for tire treads, footwear soles, belts, gaskets and flooring. In short: lowest-cost general-purpose rubber; better abrasion than NR; tire-tread workhorse.

What is the tensile strength of SBR FR?

SBR FR has a typical tensile strength of 10 MPa (1.45 ksi) — weaker than 79% of polymer grades. Strength varies by condition: see the 14 listed tempers.

Is SBR FR easy to machine?

Not especially — machinability is rated poor (25/100, worse than 93% of polymer grades). Cured SBR is die-cut, waterjet-cut or ground rather than machined; use sharp knives with water/soap lubrication and freeze or backing plates for close tolerances.

Can SBR FR be welded?

Not readily — weldability is rated not recommended (12/100). Not weldable as a thermoplastic; join by uncured splicing and re-vulcanization, hot bonding to metal (Chemlok primers) or cyanoacrylate/contact adhesive for cured parts.

What surface finishes work on SBR FR?

Surfaces can be buffed, ground or texture-molded; use chlorination or plasma to improve paint/adhesive adhesion, and post-cure oven cycle to reduce blooming and volatiles.

Can SBR FR be formed, bent or molded?

Mixed on two-roll mill/Banbury, then calendered, extruded, compression/transfer/injection molded and sulfur-cured at ~150–180 °C; good green strength and easy extrusion, but tack is lower than NR.

What is the maximum service temperature of SBR FR?

SBR FR is rated for continuous use to about 90°C (194 °F), and briefly to 120°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D2000 — Classification System for Rubber Products in Automotive Applications — ASTM (2020)
  2. ASTM D1418 — Rubber and Rubber Latices Nomenclature — ASTM (2017)
  3. Vanderbilt Rubber Handbook, 14th ed. — R.T. Vanderbilt (2010)
  4. The Rubber Formulary / Rubber Technology Handbook — Noyes / Hanser (1999)
  5. IISRP Synthetic Rubber Manual (SBR grade series) — IISRP (2012)
  6. Materials Selection in Mechanical Design (elastomer property/eco data) — Ashby / Elsevier (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.