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IIR RESIN-CURE

Grade

ASTM CIIR, BIIR

Use for tire curing bladders, steam hose and diaphragms exposed to superheated steam above 150 °C.

Standard cost $$

Values for the RESIN-CURE condition

Other IIR grades and fills

IIR is listed in 10 conditions; see the grade overview at IIR.

Compare all 10 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Closed-cell butyl sponge / foam
Low-density compressible weather and acoustic sealing with very low water/vapour transmission.—120015 Shore A
Shore A 40
Soft gaskets, damping pads and low-clamp-force seals.—875040 Shore A
Electrical insulation grade
Cable insulation, splicing tape and mastics where high resistivity plus moisture barrier are required.—955012 Shore D
Shore A 50
General static seals and pharmaceutical stoppers needing needle penetration and reseal.—1068050 Shore A
IIR-GPDefault
IIR general purpose
Standard butyl compound for inner tubes, vibration damping, weather seals and waterproof sheet.—1260060 Shore A
Chlorobutyl (≈1.2 % Cl), fast/versatile cure, blendable with NR/SBR
Pick when butyl must be co-vulcanized or bonded to diene rubbers, e.g. tire inner liners and tubeless liners.—1260060 Shore A
Bromobutyl (≈2 % Br), fastest cure, best liner impermeability and…
Choose for tubeless tire inner liners and premium pharmaceutical closures needing fast, low-extractable cure.—1360060 Shore A
RESIN-CUREThis page
phenolic resin vulcanization, heat/steam resistant (curing bladders)
Use for tire curing bladders, steam hose and diaphragms exposed to superheated steam above 150 °C.—1350060 Shore A
Shore A 70
Default hardness for O-rings and pressure-holding seals in brake fluid or steam service.—1345022 Shore D
Shore A 80
High-pressure seals, rollers and abrasion/extrusion-resistant parts.—1433030 Shore D

What is IIR RESIN-CURE?

IIR RESIN-CURE is IIR in the RESIN-CURE grade — use for tire curing bladders, steam hose and diaphragms exposed to superheated steam above 150 °C. IIR RESIN-CURE has a tensile strength of 13 MPa (1.89 ksi), weaker than 75% of polymer grades. Elongation at break is 500% and the elastic modulus is 0.01 GPa (8.7×10⁻⁴ Msi). IIR RESIN-CURE has a density of 1.12 g/cm³ (0.0405 lb/in³), lighter than 64% of polymer grades. Its glass-transition temperature is -68°C (-90 °F). IIR-GP is the default condition FabDigit quotes; RESIN-CURE is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 500%, better than 90% of polymer grades
  • Good UV / weathering resistance — 80/100, better than 86% of polymer grades
  • High service temperature — 180°C (356 °F), better than 85% of polymer grades

Limitations

  • Difficult to weld — 5/100, worse than 89% of polymer grades
  • High mold shrinkage — 2.3%, worse than 89% of polymer grades
  • Low stiffness — 0.01 GPa (8.7×10⁻⁴ Msi), worse than 86% of polymer grades
  • Difficult to machine — 32/100, worse than 85% of polymer grades
  • Poor heat conductor — 0.13 W/m·K (0.0751 BTU/hr·ft·°F), worse than 82% of polymer grades

IIR RESIN-CURE properties

Typical room-temperature values for IIR RESIN-CURE; 16 are specific to this condition. Other listed values are IIR reference data and may not represent this condition. Bars are the position among polymer grades.

Physical3

IIR RESIN-CURE has a density of 1.12 g/cm³ (0.0405 lb/in³), lighter than 64% of polymer grades. Its glass-transition temperature is -68°C (-90 °F).

Density1.12 g/cm³0.04 lb/in³
Glass Transition (Tg)-68°C-90 °F
Water Absorption (24 h)0.5%

Mechanical7

IIR RESIN-CURE has a tensile strength of 13 MPa (1.89 ksi), weaker than 75% of polymer grades. Elongation at break is 500% and the elastic modulus is 0.01 GPa (8.7×10⁻⁴ Msi).

Elastic (Young's) Modulus0.01 GPa8.7×10⁻⁴ Msi
Poisson's Ratio0.49
Tensile Strength (Ultimate)13 MPa1.9 ksi
Elongation at Break500%
Hardness, Shore A60 Shore A
Tear Strength28 kN/m160 lbf/in
Compression Set (22 h, 70 °C)22%

Thermal8

IIR RESIN-CURE is rated for continuous service to 180°C (356 °F). It conducts heat at 0.13 W/m·K (0.0751 BTU/hr·ft·°F), worse than 82% of polymer grades. Thermal expansion is 180 µm/m·K (100 µin/in·°F).

Thermal Conductivity0.13 W/m·K0.08 BTU/hr·ft·°F
Specific Heat Capacity1,900 J/kg·K0.45 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)180 µm/m·K100 µin/in·°F
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-50°C-58 °F
Flammability (UL 94)HB — burns slowly, not self-extinguishing without flame-retardant loading
Limiting Oxygen Index21%
Max Service Temperature (short-term)205°C401 °F

Electrical5

IIR RESIN-CURE is an electrical insulator with a dielectric strength of 25 kV/mm (635 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength25 kV/mm635 V/mil
Dielectric Constant (1 MHz)2.3
Dissipation Factor (1 MHz)0.003
Volume Resistivity1×10¹⁵ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (78/100), worse than 61% of polymer grades. UV resistance is very good.

Corrosion ResistanceVery good78/100
UV / Weathering ResistanceVery good80/100
Chemical Resistance SummaryExcellent in water, steam, acids, alkalis, alcohols, ketones, glycol brake fluid and phosphate-ester hydraulic fluids; outstanding ozone/weathering; poor in mineral oils, fuels, aromatic and chlorinated hydrocarbons (swells badly).

Sustainability4

Producing a kilogram of IIR RESIN-CURE takes about 105 MJ of energy and emits 4 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 5%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)4 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content5%

Manufacturability6

IIR RESIN-CURE's machinability is poor (32/100, worse than 85% of polymer grades); weldability not recommended (5/100); formability very good (75/100).

MachinabilityPoor32/100
WeldabilityNot recommended5/100
Formability (cold)Very good75/100
Mold Shrinkage2.3%
Processing Melt Temperature (typ.)90°C194 °F
Mold Temperature (typ.)175°C347 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with IIR RESIN-CURE

Is IIR easy to machine?

Cured butyl is not machined conventionally — use die cutting, water-jet or cryogenic trimming; grinding smears and heats the part.

Can IIR be welded?

Not weldable as a thermoset; join by uncured-to-uncured co-vulcanization, butyl splicing tape/mastic, or cyanoacrylate/chlorinated-surface adhesives after abrasion.

Can IIR be formed, bent or molded?

Mix on mill/Banbury below scorch, then compression, transfer or injection mould at 160–190 °C; halobutyl cures much faster and bonds better to NR/SBR carcasses.

What surface finishes work on IIR?

Deflash by cryogenic tumbling; surfaces can be talc- or lacquer-coated, chlorinated or plasma-treated for lower friction and for bonding/printing.

IIR chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
isopreneunsaturation for sulfur cure; often quoted as 0.6–2.2 mol %0.5 – 31.7
chlorineCIIR (chlorobutyl) variant only1.1 – 1.31.2
bromineBIIR (bromobutyl) variant only1.8 – 2.12
carbon blacktypical compound loading 40–60 phr (≈25–35 wt %)≈ 3030
processing oil / plasticizerparaffinic oil in the compound≈ 88
zinc oxide / stearic acid / sulfur / acccure system≈ 44
isobutylenepolymer backbone (2-methylpropene)≥ 97 (balance)—

IIR RESIN-CURE — frequently asked

What is IIR RESIN-CURE used for?

IIR RESIN-CURE is typically used for tire inner liners, pharma vial stoppers, vibration dampers and roofing. In short: lowest gas permeability elastomer; high damping, steam resistant; standard pharma closure rubber.

What is the tensile strength of IIR RESIN-CURE?

IIR RESIN-CURE has a typical tensile strength of 13 MPa (1.89 ksi) — weaker than 75% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is IIR RESIN-CURE easy to machine?

Not especially — machinability is rated poor (32/100, worse than 85% of polymer grades). Cured butyl is not machined conventionally — use die cutting, water-jet or cryogenic trimming; grinding smears and heats the part.

Can IIR RESIN-CURE be welded?

Not readily — weldability is rated not recommended (5/100). Not weldable as a thermoset; join by uncured-to-uncured co-vulcanization, butyl splicing tape/mastic, or cyanoacrylate/chlorinated-surface adhesives after abrasion.

What surface finishes work on IIR RESIN-CURE?

Deflash by cryogenic tumbling; surfaces can be talc- or lacquer-coated, chlorinated or plasma-treated for lower friction and for bonding/printing.

Can IIR RESIN-CURE be formed, bent or molded?

Mix on mill/Banbury below scorch, then compression, transfer or injection mould at 160–190 °C; halobutyl cures much faster and bonds better to NR/SBR carcasses.

What is the maximum service temperature of IIR RESIN-CURE?

IIR RESIN-CURE is rated for continuous use to about 180°C (356 °F), and briefly to 205°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Butyl and Halobutyl Rubber Product Data (Exxon Butyl / Bromobutyl) — ExxonMobil Chemical (2021)
  2. Engineered Materials Handbook Vol. 2 — Engineering Plastics/Elastomers — ASM International (1988)
  3. ASTM D2000 — Classification System for Rubber Products in Automotive Applications — ASTM (2020)
  4. GB/T 8657 (IIR) — SAC (2018)
  5. ISO 8871 — Elastomeric parts for parenterals — ISO (2020)
  6. Rubber Technology Handbook (Hofmann) / Vanderbilt Rubber Handbook — Hanser / R.T. Vanderbilt (2010)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.