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Agilus A95

Hardness band

also Agilus30, Agilus Black

A95 = shore A95 digital material

Hardest rubber-like blend, close to rigid; use for tough impact-absorbing housings.

3D printingSpecialty cost $$$$$

Values for the A95 condition

Other Agilus grades and fills

Agilus is listed in 7 conditions; see the grade overview at Agilus.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
elastomeric PolyJet family designation
Use when the requirement is simply 'flexible PolyJet rubber-like' without a specific Shore point; properties equal neat Agilus30.—324032 Shore A
Shore A40 digital material
Slightly stiffer soft-touch blend for grips and gaskets that must resist collapse.—420040 Shore A
Shore A50 digital material
Mid-soft blend for over-mould simulations and semi-rigid bellows.—517010 Shore D
Shore A60 digital material
Firm rubber feel for wheels, bumpers and tool handles.—713016 Shore D
Shore A70 digital material
Hard elastomer blend for structural seals and snap features needing rebound.—109523 Shore D
Shore A85 digital material
Semi-rigid blend where only slight flex is wanted (living hinges, stiff grips).—146033 Shore D
A95This page
Shore A95 digital material
Hardest rubber-like blend, close to rigid; use for tough impact-absorbing housings.—214045 Shore D

What is Agilus A95?

Agilus A95 is Agilus heat treated to A95 — hardest rubber-like blend, close to rigid; use for tough impact-absorbing housings. Agilus A95 has a tensile strength of 21 MPa (3.05 ksi), weaker than 70% of polymer grades. Elongation at break is 40% and the elastic modulus is 0.35 GPa (0.0508 Msi). Agilus A95 has a density of 1.15 g/cm³ (0.0414 lb/in³), lighter than 59% of polymer grades.

Limitations

  • Limited service temperature — 50°C (122 °F), worse than 94% of polymer grades
  • Absorbs moisture — dry before molding — 1.5%, worse than 91% of polymer grades
  • Hard to polish — 25/100, worse than 90% of polymer grades
  • Degrades in UV without stabilisers — 20/100, worse than 88% of polymer grades
  • Difficult to machine — 30/100, worse than 87% of polymer grades

Agilus A95 properties

Typical room-temperature values for Agilus A95; 21 are specific to this condition. Other listed values are Agilus reference data and may not represent this condition. Bars are the position among polymer grades.

Physical2

Agilus A95 has a density of 1.15 g/cm³ (0.0414 lb/in³), lighter than 59% of polymer grades.

Density1.15 g/cm³0.04 lb/in³
Water Absorption (24 h)1.5%

Mechanical7

Agilus A95 has a tensile strength of 21 MPa (3.05 ksi), weaker than 70% of polymer grades. Elongation at break is 40% and the elastic modulus is 0.35 GPa (0.0508 Msi).

Elastic (Young's) Modulus0.35 GPa0.05 Msi
Poisson's Ratio0.48
Tensile Strength (Ultimate)21 MPa3 ksi
Elongation at Break40%
Hardness, Shore A95 Shore A
Tear Strength45 kN/m257 lbf/in
Compression Set (22 h, 70 °C)18%

Thermal6

Agilus A95 is rated for continuous service to 50°C (122 °F). It conducts heat at 0.22 W/m·K (0.127 BTU/hr·ft·°F), better than 60% of polymer grades. Thermal expansion is 200 µm/m·K (111.1 µin/in·°F).

Thermal Conductivity0.22 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,600 J/kg·K0.38 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)200 µm/m·K111 µin/in·°F
Max Service Temperature (continuous)50°C122 °F
Min Service Temperature-10°C14 °F
Flammability (UL 94)Not UL 94 rated (HB-class behaviour, no flame-retardant package)

Chemical & Environmental2

UV resistance is poor.

UV / Weathering ResistancePoor20/100
Chemical Resistance SummaryOK with water, dilute aqueous cleaners and short skin contact; swells or softens in IPA, acetone, ketones, chlorinated solvents, fuels and hot oils; not for long-term steam or strong acid/alkali exposure.

Sustainability3

Producing a kilogram of Agilus A95 takes about 120 MJ of energy and emits 6 kg of CO₂ — more than 73% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)120 MJ/kg51,591 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Typical Recycled Content0%

Manufacturability2

Agilus A95's machinability is poor (30/100, worse than 87% of polymer grades).

MachinabilityPoor30/100
PolishabilityPoor25/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Agilus A95

Is Agilus easy to machine?

Essentially non-machinable — the A30 stock tears and smears; trim only with sharp blades, water-jet or cryo-hold fixtures.

Can Agilus be welded?

Not weldable; join by co-printing with Vero rigid resin, cyanoacrylate/UV-cure adhesive or mechanical capture.

Can Agilus be formed, bent or molded?

Formed only by PolyJet jetting and UV cure; use glossy mode plus generous support removal soak (waterjet/NaOH) since soft geometry deforms under high-pressure cleaning.

What surface finishes work on Agilus?

No paint or plating adhesion to speak of; finish by choosing glossy print orientation, light IPA wipe (short exposure only) and talc dusting to reduce tack.

Agilus chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
urethane acrylate oligomerelastomeric backbone (SDS range)30 – 6045
acrylic monomers / acrylate estersreactive diluents, control Shore hardness20 – 4535
polyether/acrylic oligomer blendtoughening / flexibilising fraction5 – 2012
photoinitiatorUV cure package0.1 – 31.5
pigment / stabilisercolour variants only0 – 20.5

Agilus A95 — frequently asked

What is Agilus A95 used for?

Agilus A95 is typically used for overmould and soft-grip prototypes, gasket and seal mock-ups, rubber-like handles and buttons, living hinges and flexible bellows, anatomical and medical training models and tubing and cable boot prototypes. In short: soft printable rubber resin.

What is the tensile strength of Agilus A95?

Agilus A95 has a typical tensile strength of 21 MPa (3.05 ksi) — weaker than 70% of polymer grades. Strength varies by condition: see the 7 listed tempers.

Is Agilus A95 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 87% of polymer grades). Essentially non-machinable — the A30 stock tears and smears; trim only with sharp blades, water-jet or cryo-hold fixtures.

Can Agilus A95 be welded?

Not weldable; join by co-printing with Vero rigid resin, cyanoacrylate/UV-cure adhesive or mechanical capture.

What surface finishes work on Agilus A95?

No paint or plating adhesion to speak of; finish by choosing glossy print orientation, light IPA wipe (short exposure only) and talc dusting to reduce tack.

Can Agilus A95 be formed, bent or molded?

Formed only by PolyJet jetting and UV cure; use glossy mode plus generous support removal soak (waterjet/NaOH) since soft geometry deforms under high-pressure cleaning.

What is the maximum service temperature of Agilus A95?

Agilus A95 is rated for continuous use to about 50°C (122 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in Agilus A95?

Yes — Agilus A95 is available for 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Agilus30 PolyJet Material Data Sheet (FLX935/FLX985) — Stratasys (2023)
  2. PolyJet Digital Materials — rubber-like Shore A shore-value chart — Stratasys (2022)
  3. Safety Data Sheet, Agilus30 photopolymer — Stratasys (2022)
  4. ASTM D412 / D624 / D2240 / D395 elastomer test methods — ASTM International (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.