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Nickel Alloy Rene 95 AS-HIP

Heat-treated state

UNS N07095 · also 5713

AS-HIP = powder consolidated by hot isostatic pressing, no further solution…

Pick for near-net HIP preforms where full disk-grade heat treatment is applied later, or for less critical hardware.

High cost $$$$

Values for the AS-HIP condition

Other Rene 95 tempers and conditions

Rene 95 is listed in 5 conditions; see the grade overview at Rene 95.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
coarse grain
Choose when creep and dwell crack-growth resistance at the disk rim matter more than peak tensile/LCF strength.1,1001,5001442 HRC1.3 % IACS
AS-HIPThis page
Powder consolidated by hot isostatic pressing, no further solution…
Pick for near-net HIP preforms where full disk-grade heat treatment is applied later, or for less critical hardware.1,1201,5201341 HRC1.3 % IACS
Cast + wrought (conventionally cast ingot, forged) and heat treated
Legacy ingot-metallurgy route, only for small sections — segregation and narrow forging window limit size and consistency.1,2001,5701344 HRC1.3 % IACS
HIP+HTDefault
HIP + sub-solvus solution and age
Standard supplied disk condition: fine ASTM 10–12 grain size for maximum tensile and low-cycle-fatigue strength to 650 °C.1,2401,6201545 HRC—
Extruded + isothermally forged (P/M) and heat treated
Highest-integrity disk route: extrusion breaks up prior-particle boundaries and gives the finest, most uniform grain and best LCF life.1,3101,6901747 HRC—

What is Rene 95 AS-HIP?

Rene 95 AS-HIP is Rene 95 heat treated to AS-HIP — pick for near-net HIP preforms where full disk-grade heat treatment is applied later, or for less critical hardware. Rene 95 AS-HIP has a yield strength of 1,120 MPa (162 ksi) and a tensile strength of 1,520 MPa (220 ksi) — stronger than 98% of nickel alloy grades. Elongation at break is 13% and the elastic modulus is 207 GPa (30 Msi). Rene 95 AS-HIP has a density of 8.19 g/cm³ (0.296 lb/in³), lighter than 68% of nickel alloy grades. It melts at 1,260°C (2,300 °F). HIP+HT is the default condition FabDigit quotes; AS-HIP is available on request or by drawing note.

Advantages

  • High strength — 1,120 MPa (162 ksi), better than 98% of nickel alloy grades

Limitations

  • Poor heat conductor — 8.9 W/m·K (5.14 BTU/hr·ft·°F), worse than 98% of nickel alloy grades
  • High embodied carbon — 17 kg CO₂/kg, worse than 96% of nickel alloy grades
  • Difficult to weld — 10/100, worse than 94% of nickel alloy grades
  • Low fracture toughness — 58 MPa·√m (52.8 ksi·√in), worse than 93% of nickel alloy grades
  • Limited formability — 6/100, worse than 88% of nickel alloy grades

Rene 95 AS-HIP properties

Typical room-temperature values for Rene 95 AS-HIP; 22 are specific to this condition. Other listed values are Rene 95 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Rene 95 AS-HIP has a density of 8.19 g/cm³ (0.296 lb/in³), lighter than 68% of nickel alloy grades. It melts at 1,260°C (2,300 °F).

Density8.19 g/cm³0.3 lb/in³
Melting Point (Solidus)1,260°C2,300 °F
Liquidus Temperature1,330°C2,426 °F

Mechanical13

Rene 95 AS-HIP has a yield strength of 1,120 MPa (162 ksi) and a tensile strength of 1,520 MPa (220 ksi) — stronger than 98% of nickel alloy grades. Elongation at break is 13% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus167 GPa24.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,520 MPa220 ksi
Yield Strength (0.2% offset)1,120 MPa162 ksi
Elongation at Break13%
Reduction in Area15%
Shear Strength905 MPa131 ksi
Fatigue Strength (Endurance Limit)600 MPa87 ksi
Fracture Toughness (K_IC)58 MPa·√m52.8 ksi·√in
Hardness, Rockwell C41 HRC
Hardness, Vickers400 HV

Thermal6

Rene 95 AS-HIP is rated for continuous service to 620°C (1,148 °F). It conducts heat at 8.9 W/m·K (5.14 BTU/hr·ft·°F), worse than 98% of nickel alloy grades. Thermal expansion is 11.7 µm/m·K (6.5 µin/in·°F).

Thermal Conductivity8.9 W/m·K5.1 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.7 µm/m·K6.5 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)620°C1,148 °F
Min Service Temperature-196°C-321 °F

Electrical3

Rene 95 AS-HIP conducts electricity at 1.3 % IACS, worse than 89% of nickel alloy grades.

Electrical Conductivity1.3 % IACS
Electrical Resistivity1.3×10⁻⁶ Ω·m51.2 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), worse than 85% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood oxidation resistance to ~700 °C and good resistance to neutral/reducing media; only moderate sulfidation (hot-corrosion) resistance because Cr is 13%; attacked by hot oxidising halide and strong acid pickling solutions.

Sustainability4

Producing a kilogram of Rene 95 AS-HIP takes about 280 MJ of energy and emits 17 kg of CO₂ — more than 98% of nickel alloy grades. Typical recycled content is 10%.

Embodied Energy (primary production)280 MJ/kg120,378 BTU/lb
Embodied Carbon (primary production)17 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content10%

Manufacturability7

Rene 95 AS-HIP's machinability is poor (16/100, worse than 71% of nickel alloy grades); weldability not recommended (10/100); formability not recommended (6/100).

MachinabilityPoor16/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityNot recommended10/100
Formability (cold)Not recommended6/100
CastabilityPoor25/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Rene 95 AS-HIP

Is Rene 95 easy to machine?

Very difficult: use rigid setups, whisker/SiAlON or coated-carbide inserts, low surface speeds (20–35 m/min carbide), heavy flood coolant, and control residual stress/white layer on fatigue-critical surfaces.

Can Rene 95 be welded?

Effectively non-weldable by fusion due to ~3.5 Al + 2.5 Ti strain-age cracking; repairs limited to specialised diffusion/braze or solid-state (inertia/linear friction) joining with post-bond heat treatment.

Can Rene 95 be formed, bent or molded?

No cold forming — the alloy is shaped by HIP of pre-alloyed powder, extrusion and isothermal forging near 1100 °C at low strain rates in the sub-solvus window.

What surface finishes work on Rene 95?

Shot-peen or low-plasticity burnish fatigue-critical surfaces; can be diffusion-coated or aluminised for oxidation, and takes a fine mechanical/electrolytic polish; no anodising.

Rene 95 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.04 – 0.090.07
Cr12 – 1413
Co7 – 98
Mo3.3 – 3.73.5
W3.3 – 3.73.5
NbNb+Ta3.3 – 3.73.5
Alγ′ former3.3 – 3.73.5
Tiγ′ former2.3 – 2.72.5
Bgrain-boundary strengthener0.01 – 0.020.01
Zr0.03 – 0.070.05
Fe≤ 0.5—
Opowder oxygen, typical control limit≤ 0.010.01
Nibalance—

Rene 95 AS-HIP — frequently asked

What is Rene 95 AS-HIP used for?

Rene 95 AS-HIP is typically used for turbine disks, aerospace rotating hardware, compressor disks and spacers, blisks and rotor hubs, seal rings and retaining rings and shaft and coupling components for gas turbines. In short: highest-strength PM disk alloy; sub-solvus isothermal forging; 650 °C service limit.

What is the yield strength of Rene 95 AS-HIP?

Rene 95 AS-HIP has a typical yield strength of 1,120 MPa (162 ksi) and a tensile strength of 1,520 MPa (220 ksi) — stronger than 98% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Rene 95 AS-HIP easy to machine?

Not especially — machinability is rated poor (16/100, worse than 71% of nickel alloy grades). Very difficult: use rigid setups, whisker/SiAlON or coated-carbide inserts, low surface speeds (20–35 m/min carbide), heavy flood coolant, and control residual stress/white layer on fatigue-critical surfaces.

Can Rene 95 AS-HIP be welded?

Not readily — weldability is rated not recommended (10/100). Effectively non-weldable by fusion due to ~3.5 Al + 2.5 Ti strain-age cracking; repairs limited to specialised diffusion/braze or solid-state (inertia/linear friction) joining with post-bond heat treatment.

What surface finishes work on Rene 95 AS-HIP?

Shot-peen or low-plasticity burnish fatigue-critical surfaces; can be diffusion-coated or aluminised for oxidation, and takes a fine mechanical/electrolytic polish; no anodising.

Can Rene 95 AS-HIP be formed, bent or molded?

No cold forming — the alloy is shaped by HIP of pre-alloyed powder, extrusion and isothermal forging near 1100 °C at low strain rates in the sub-solvus window.

What is the maximum service temperature of Rene 95 AS-HIP?

Rene 95 AS-HIP is rated for continuous use to about 620°C (1,148 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Rene 95 HIP+HT and Rene 95 AS-HIP?

HIP+HT is the default condition — standard supplied disk condition: fine ASTM 10–12 grain size for maximum tensile and low-cycle-fatigue strength to 650 °C. AS-HIP: pick for near-net HIP preforms where full disk-grade heat treatment is applied later, or for less critical hardware. Yield strength is 1,240 MPa in HIP+HT versus 1,120 MPa in AS-HIP.

Sources

  1. AMS 5713 — Nickel Alloy, Powder Metallurgy Products — SAE International (2018)
  2. Superalloys II: High-Temperature Materials for Aerospace and Industrial Power — Wiley (1987)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Specialty Handbook: Heat-Resistant Materials — ASM International (1997)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.