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Onyx ESD (Onyx ESD)

Grade

also Markforged Onyx, Onyx CF

Choose for electronics handling fixtures, wafer/PCB tooling and any part that must bleed off static charge.

3D printingHigh cost $$$$

Values for the ESD condition

Other Onyx grades and fills

Onyx is listed in 8 conditions; see the grade overview at Onyx.

Compare all 8 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
As PrintedDefault
standard Onyx, no continuous fiber
Default choice for jigs, fixtures and covers where stiffness and surface finish matter more than ultimate strength.37402580 Shore D
ESDThis page
Onyx ESD
Choose for electronics handling fixtures, wafer/PCB tooling and any part that must bleed off static charge.42421280 Shore D
Onyx FR
Pick when the printed part must meet UL 94 V-0 flammability, e.g. electrical enclosures and rail/industrial interiors.4850882 Shore D
Onyx FR-A
Use for aircraft interior brackets and tooling where FST/FAR 25.853 vertical burn compliance and material traceability are required.4850882 Shore D
Onyx + Continuous Fiberglass
Lowest-cost continuous reinforcement: strong but much less stiff than carbon, and electrically non-conductive.5903.884 Shore D
high strength / high temperature fiberglass
Choose when reinforced parts see elevated temperature or need higher impact toughness than standard fiberglass.6004.284 Shore D
Onyx + Continuous Kevlar
Pick for impact-absorbing, abrasion-prone or shock-loaded parts where ductile failure is preferred over brittle carbon fracture.6102.782 Shore D
Onyx + Continuous Carbon Fiber
Use when a printed part must replace machined aluminium in stiffness/strength; values apply along the continuous fiber direction only.8001.585 Shore D

What is Onyx ESD?

Onyx ESD is Onyx in the ESD grade — choose for electronics handling fixtures, wafer/PCB tooling and any part that must bleed off static charge. Onyx ESD has a yield strength of 42 MPa (6.09 ksi) and a tensile strength of 42 MPa (6.09 ksi) — weaker than 79% of composite grades. Elongation at break is 12% and the elastic modulus is 2.9 GPa (0.421 Msi). Onyx ESD has a density of 1.2 g/cm³ (0.0434 lb/in³), lighter than 79% of composite grades. Its glass-transition temperature is 60°C (140 °F). As Printed is the default condition FabDigit quotes; ESD is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 12%, better than 94% of composite grades
  • Lightweight — 1.2 g/cm³ (0.0434 lb/in³), better than 79% of composite grades

Limitations

  • Limited service temperature — 110°C (230 °F), worse than 87% of composite grades
  • Low stiffness — 2.9 GPa (0.421 Msi), worse than 81% of composite grades
  • Low strength — 42 MPa (6.09 ksi), worse than 79% of composite grades
  • Low fracture toughness — 3.5 MPa·√m (3.19 ksi·√in), worse than 77% of composite grades

Onyx ESD properties

Typical room-temperature values for Onyx ESD; 21 are specific to this condition. Other listed values are Onyx reference data and may not represent this condition. Bars are the position among composite grades.

Physical5

Onyx ESD has a density of 1.2 g/cm³ (0.0434 lb/in³), lighter than 79% of composite grades. Its glass-transition temperature is 60°C (140 °F).

Density1.2 g/cm³0.04 lb/in³
Melting Temperature (Tm)200°C392 °F
Glass Transition (Tg)60°C140 °F
Water Absorption (24 h)0.7%
Water Absorption (Saturation)4%

Mechanical12

Onyx ESD has a yield strength of 42 MPa (6.09 ksi) and a tensile strength of 42 MPa (6.09 ksi) — weaker than 79% of composite grades. Elongation at break is 12% and the elastic modulus is 2.9 GPa (0.421 Msi).

Elastic (Young's) Modulus2.9 GPa0.42 Msi
Tensile Strength (Ultimate)42 MPa6.1 ksi
Yield Strength (0.2% offset)42 MPa6.1 ksi
Elongation at Break12%
Compressive Strength55 MPa8 ksi
Flexural Strength75 MPa10.9 ksi
Flexural Modulus3.2 GPa0.46 Msi
Shear Strength38 MPa5.5 ksi
Fracture Toughness (K_IC)3.5 MPa·√m3.2 ksi·√in
Izod Impact, Notched200 J/m3.7 ft·lbf/in
Hardness, Shore D80 Shore D
Hardness, Rockwell R113 HRR

Thermal8

Onyx ESD is rated for continuous service to 110°C (230 °F). It conducts heat at 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 53% of composite grades. Thermal expansion is 45 µm/m·K (25 µin/in·°F).

Thermal Conductivity0.4 W/m·K0.23 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)45 µm/m·K25 µin/in·°F
Max Service Temperature (continuous)110°C230 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa145°C293 °F
Heat Deflection Temp. @ 1.8 MPa72°C162 °F
Limiting Oxygen Index24%

Electrical1

Onyx ESD has an electrical resistivity of 100,000 Ω·m.

Electrical Resistivity100,000 Ω·m3.94×10¹² µΩ·in

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of composite grades. UV resistance is fair.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistanceFair45/100
Chemical Resistance SummaryGood against oils, greases, fuels, aliphatic hydrocarbons and most alkalis; attacked by strong mineral acids, phenols, formic acid and chlorinated solvents; absorbs moisture which softens the part and lowers stiffness.

Sustainability3

Producing a kilogram of Onyx ESD takes about 135 MJ of energy and emits 8 kg of CO₂ — less than 55% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)135 MJ/kg58,040 BTU/lb
Embodied Carbon (primary production)8 kg CO₂/kg
Typical Recycled Content0%

Manufacturability4

Onyx ESD's machinability is good (55/100, better than 71% of composite grades).

MachinabilityGood55/100
PolishabilityPoor30/100
Mold Shrinkage0.4%
Processing Melt Temperature (typ.)270°C518 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Onyx ESD

Is Onyx easy to machine?

Drilling/reaming and light milling are fine with sharp carbide tools, but the chopped carbon fiber is abrasive and cutting into sparse infill exposes voids — design in solid regions where you plan to machine.

Can Onyx be welded?

Not weldable in the metal sense; parts are joined with cyanoacrylate/epoxy adhesive, threaded inserts or mechanical fasteners after light surface abrasion.

Can Onyx be formed, bent or molded?

Processed only by FFF extrusion at roughly 260–285 °C on Markforged printers; dry the spool before use, keep walls ≥ 4 layers and orient loads in-plane to avoid weak Z-axis interlayer failure.

What surface finishes work on Onyx?

Prints leave a matte black surface that needs no painting; sanding, filling and adhesion-promoter primer are required if coating, and no anodizing/plating applies.

Onyx chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
chopped (micro) carbon fiberloading not published by producer; SDS indicates <20 wt%5 – 2012
polyamide (PA6/PA66) matrixsemi-crystalline nylon copolymer base resinbalance

Onyx ESD — frequently asked

What is Onyx ESD used for?

Onyx ESD is typically used for jigs, fixtures and tooling. In short: carbon-filled tough nylon.

What is the yield strength of Onyx ESD?

Onyx ESD has a typical yield strength of 42 MPa (6.09 ksi) and a tensile strength of 42 MPa (6.09 ksi) — weaker than 79% of composite grades. Strength varies by condition: see the 8 listed tempers.

Is Onyx ESD easy to machine?

Reasonably — machinability is rated good (55/100, better than 71% of composite grades). Drilling/reaming and light milling are fine with sharp carbide tools, but the chopped carbon fiber is abrasive and cutting into sparse infill exposes voids — design in solid regions where you plan to machine.

Can Onyx ESD be welded?

Not weldable in the metal sense; parts are joined with cyanoacrylate/epoxy adhesive, threaded inserts or mechanical fasteners after light surface abrasion.

What surface finishes work on Onyx ESD?

Prints leave a matte black surface that needs no painting; sanding, filling and adhesion-promoter primer are required if coating, and no anodizing/plating applies.

Can Onyx ESD be formed, bent or molded?

Processed only by FFF extrusion at roughly 260–285 °C on Markforged printers; dry the spool before use, keep walls ≥ 4 layers and orient loads in-plane to avoid weak Z-axis interlayer failure.

What is the maximum service temperature of Onyx ESD?

Onyx ESD is rated for continuous use to about 110°C (230 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Onyx As Printed and Onyx FR?

As Printed is the default condition — default choice for jigs, fixtures and covers where stiffness and surface finish matter more than ultimate strength. FR: pick when the printed part must meet UL 94 V-0 flammability, e.g. electrical enclosures and rail/industrial interiors. Yield strength is 37 MPa in As Printed versus 48 MPa in FR.

Can FabDigit make parts in Onyx ESD?

Yes — Onyx ESD is available for 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Markforged Composites Material Datasheet (Onyx, Onyx FR, Onyx ESD, CFF fibers) — Markforged (2023)
  2. Onyx Safety Data Sheet / filament technical bulletin — Markforged (2022)
  3. ASTM D638 / D790 / D256 / D648 test methods referenced by the producer — ASTM International (2022)
  4. Engineering property data for carbon-fiber-filled polyamide (matrix baseline values) — ASM International / CAMPUS polymer data (2020)
  5. 3D Markforged Onyx (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.