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Carbon Fiber vs Onyx

Composite · grade comparison

Carbon Fiber and Onyx are both composite grades, both high strength composite. Carbon Fiber is the stronger of the two: tensile strength 650 MPa (94.3 ksi) against 40 MPa (5.8 ksi) for Onyx, about 16 times as much. In exchange, Onyx is the more ductile: elongation 25% versus 1.2% for Carbon Fiber. Onyx is lighter (1.2 g/cm³ vs 1.55 g/cm³ for Carbon Fiber) and Carbon Fiber is stiffer (70 GPa vs 2.4 GPa). On the shop floor, Onyx machines more easily (good vs fair) and Carbon Fiber sits in a lower cost tier (premium, $$$) than Onyx (high, $$$$).

Carbon FiberChoose it when strength drives the design, or when the part sees heat.

OnyxChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Carbon Fiber vs Onyx: properties

Carbon FiberOnyx

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
2.4 GPa0.35 Msi

Shear Modulus

5 GPa0.73 Msi
—

Poisson's Ratio

0.1
—

Tensile Strength (Ultimate)

650 MPa94.3 ksi
40 MPa5.8 ksi

Elongation at Break

1.2%
25%

Compressive Strength

570 MPa82.7 ksi
55 MPa8 ksi

Compressive Modulus

62 GPa9 Msi
—

Flexural Strength

800 MPa116 ksi
71 MPa10.3 ksi

Flexural Modulus

60 GPa8.7 Msi
3 GPa0.44 Msi

Shear Strength

75 MPa10.9 ksi
42 MPa6.1 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
3.5 MPa·√m3.2 ksi·√in

Yield Strength (0.2% offset)

—
37 MPa5.4 ksi

Izod Impact, Notched

—
330 J/m6.2 ft·lbf/in

Hardness, Shore D

—
80 Shore D

Hardness, Rockwell R

—
112 HRR

Physical

Density and transition temperatures.

Density

1.55 g/cm³0.06 lb/in³
1.2 g/cm³0.04 lb/in³

Glass Transition (Tg)

125°C257 °F
60°C140 °F

Water Absorption (24 h)

0.1%
0.7%

Water Absorption (Saturation)

1%
4%

Melting Temperature (Tm)

—
200°C392 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

5 W/m·K2.9 BTU/hr·ft·°F
0.35 W/m·K0.2 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
1,500 J/kg·K0.36 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

2 µm/m·K1.1 µin/in·°F
45 µm/m·K25 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
110°C230 °F

Min Service Temperature

-100°C-148 °F
-40°C-40 °F

Heat Deflection Temp. @ 1.8 MPa

130°C266 °F
68°C154 °F

Limiting Oxygen Index

32%
24%

Max Service Temperature (short-term)

180°C356 °F
—

Heat Deflection Temp. @ 0.45 MPa

—
145°C293 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

0.0015 Ω·m59,055 µΩ·in
1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in

Volume Resistivity

0.15 Ω·cm
—

Surface Resistivity

100 Ω
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

40 / 100
45 / 100

Same in both: Corrosion Resistance 85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
55 / 100

Polishability

60 / 100
30 / 100

Mold Shrinkage

0.1%
0.4%

Processing Melt Temperature (typ.)

—
270°C518 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

350 MJ/kg150,473 BTU/lb
135 MJ/kg58,040 BTU/lb

Embodied Carbon (primary production)

24 kg CO₂/kg
8 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

419 kN·m/kg
33 kN·m/kg

Specific Stiffness (E / density)

45.2 MN·m/kg
2 MN·m/kg

Thermal Diffusivity

3.6 mm²/s
0.2 mm²/s

Thermal Shock Resistance Index

23
0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleOnyxCarbon Fiber

Manufacturing and finishing

CapabilityCarbon FiberOnyx
CNC machiningYes—
Sheet metalYes—
3D printing—Yes
Default conditionEpoxy Matrix—
Relative cost$$$ Premium$$$$ High
Min. machined wall——
Best machined surface——
Conductive Coating—Yes
Dyeing (Nylon)—Yes
EMI Shielding Coating—Yes
Primer Coating—Yes
Soft Touch Coating—Yes
Tinted Coating—Yes
UV Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

They share 1 finish: Painting.

Carbon Fiber vs Onyx — frequently asked

Is Carbon Fiber stronger than Onyx?

Yes. Carbon Fiber has a typical tensile strength of 650 MPa (94.3 ksi) against 40 MPa (5.8 ksi) for Onyx — about 16 times as much.

Which is cheaper, Carbon Fiber or Onyx?

Carbon Fiber is the lower-cost material: it sits in the premium tier ($$$) while Onyx is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Carbon Fiber or Onyx?

Onyx. Its machinability rates good (55/100) against fair (35/100) for Carbon Fiber.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Carbon Fiber and Onyx side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.