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A356/Al2O3/20p F (As fabricated)

Temper

also Duralcan W6A.20A

Lowest-cost condition for non-critical wear parts where stiffness and CTE, not strength, drive the design.

High cost $$$$

Values for the F condition

Other A356/Al2O3/20p grades and fills

A356/Al2O3/20p is listed in 4 conditions; see the grade overview at A356/Al2O3/20p.

Compare all 4 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
FThis page
As fabricated
Lowest-cost condition for non-critical wear parts where stiffness and CTE, not strength, drive the design.1251901—
Cooled from hot working and artificially aged
Choose when distortion from solution quenching must be avoided but some strengthening is needed.2052550.8—
Solution heat treated and overaged (stabilized)
Pick for dimensional stability and slightly better ductility/toughness at elevated service temperature, at some strength cost.2452901.2—
T6Default
Solution heat treated and artificially aged
Standard delivery condition for structural and brake/piston applications: peak strength with maximum stiffness benefit from the alumina.2903300.7—

What is A356/Al2O3/20p F?

A356/Al2O3/20p F is A356/Al2O3/20p in the F temper — lowest-cost condition for non-critical wear parts where stiffness and CTE, not strength, drive the design. A356/Al2O3/20p F has a yield strength of 125 MPa (18.1 ksi) and a tensile strength of 190 MPa (27.6 ksi) — weaker than 68% of composite grades. Elongation at break is 1% and the elastic modulus is 98 GPa (14.2 Msi). A356/Al2O3/20p F has a density of 2.94 g/cm³ (0.106 lb/in³), heavier than 91% of composite grades. T6 is the default condition FabDigit quotes; F is available on request or by drawing note.

Advantages

  • Conducts heat well — 137 W/m·K (79.2 BTU/hr·ft·°F), better than 90% of composite grades
  • Polishes to a fine finish — 55/100, better than 83% of composite grades
  • Good UV / weathering resistance — 95/100, better than 78% of composite grades

Limitations

  • Heavy — 2.94 g/cm³ (0.106 lb/in³), worse than 91% of composite grades
  • Needs corrosion protection — 55/100, worse than 87% of composite grades
  • Limited ductility — 1%, worse than 80% of composite grades

A356/Al2O3/20p F properties

Typical room-temperature values for A356/Al2O3/20p F; 14 are specific to this condition. Other listed values are A356/Al2O3/20p reference data and may not represent this condition. Bars are the position among composite grades.

Physical1

A356/Al2O3/20p F has a density of 2.94 g/cm³ (0.106 lb/in³), heavier than 91% of composite grades.

Density2.94 g/cm³0.11 lb/in³

Mechanical13

A356/Al2O3/20p F has a yield strength of 125 MPa (18.1 ksi) and a tensile strength of 190 MPa (27.6 ksi) — weaker than 68% of composite grades. Elongation at break is 1% and the elastic modulus is 98 GPa (14.2 Msi).

Elastic (Young's) Modulus98 GPa14.2 Msi
Shear Modulus38 GPa5.5 Msi
Bulk Modulus92 GPa13.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)190 MPa27.6 ksi
Yield Strength (0.2% offset)125 MPa18.1 ksi
Elongation at Break1%
Compressive Strength240 MPa34.8 ksi
Compressive Modulus99 GPa14.4 Msi
Flexural Strength250 MPa36.3 ksi
Flexural Modulus97 GPa14.1 Msi
Shear Strength130 MPa18.9 ksi
Fracture Toughness (K_IC)18 MPa·√m16.4 ksi·√in

Thermal6

A356/Al2O3/20p F is rated for continuous service to 200°C (392 °F). It conducts heat at 137 W/m·K (79.2 BTU/hr·ft·°F), better than 90% of composite grades. Thermal expansion is 17.5 µm/m·K (9.72 µin/in·°F).

Thermal Conductivity137 W/m·K79.2 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.5 µm/m·K9.7 µin/in·°F
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F
Max Service Temperature (short-term)300°C572 °F

Electrical1

A356/Al2O3/20p F has an electrical resistivity of 5.7×10⁻⁸ Ω·m.

Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 87% of composite grades. UV resistance is excellent.

Corrosion ResistanceGood55/100
UV / Weathering ResistanceExcellent95/100
Chemical Resistance SummaryBehaves essentially like A356: good in neutral atmospheres and most organics; attacked by strong acids/alkalis and susceptible to pitting in chloride media; alumina particles are chemically inert and do not create the galvanic couple seen with SiC.

Sustainability4

Producing a kilogram of A356/Al2O3/20p F takes about 210 MJ of energy and emits 14 kg of CO₂ — less than 52% of composite grades. Typical recycled content is 10%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content10%

Manufacturability2

A356/Al2O3/20p F's machinability is poor (25/100, worse than 65% of composite grades).

MachinabilityPoor25/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A356/Al2O3/20p F

Is A356/Al2O3/20p easy to machine?

Highly abrasive — use PCD or CVD-diamond tooling, high speed/low feed, flood coolant; carbide tools wear in minutes.

Can A356/Al2O3/20p be welded?

Fusion welding is problematic (particle clustering, Al4C3-free but oxide segregation); prefer mechanical joining, adhesive bonding or friction stir welding with MMC-rated tools.

Can A356/Al2O3/20p be formed, bent or molded?

Cast by stir/rheocasting into sand, permanent-mould or squeeze-cast tooling; keep melt stirred and avoid long holding to prevent particle settling; not cold formable.

What surface finishes work on A356/Al2O3/20p?

Anodizing gives a patchy film over exposed Al2O3 particles; chromate/Ni-plating and painting work well, honing/lapping preferred over high-gloss polishing.

A356/Al2O3/20p chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al2O3 particulatevol % of composite (≈27 wt %); typical mean particle size 10–20 µm18 – 2220
Simatrix A356 basis6.5 – 7.57
Mgmatrix; also aids particle wetting0.25 – 0.450.35
Fematrix impurity limit≤ 0.20.12
Tigrain refiner≤ 0.20.12
Mn≤ 0.10.03
Zn≤ 0.10.03
Cu≤ 0.20.05
Almatrix balancebalance—

A356/Al2O3/20p F — frequently asked

What is A356/Al2O3/20p F used for?

A356/Al2O3/20p F is typically used for automotive brake components, engine pistons, wear-resistant castings and pump housings. In short: wear-resistant cast aluminum; higher modulus than A356; needs diamond tooling.

What is the yield strength of A356/Al2O3/20p F?

A356/Al2O3/20p F has a typical yield strength of 125 MPa (18.1 ksi) and a tensile strength of 190 MPa (27.6 ksi) — weaker than 68% of composite grades. Strength varies by condition: see the 4 listed tempers.

Is A356/Al2O3/20p F easy to machine?

Not especially — machinability is rated poor (25/100, worse than 65% of composite grades). Highly abrasive — use PCD or CVD-diamond tooling, high speed/low feed, flood coolant; carbide tools wear in minutes.

Can A356/Al2O3/20p F be welded?

Fusion welding is problematic (particle clustering, Al4C3-free but oxide segregation); prefer mechanical joining, adhesive bonding or friction stir welding with MMC-rated tools.

What surface finishes work on A356/Al2O3/20p F?

Anodizing gives a patchy film over exposed Al2O3 particles; chromate/Ni-plating and painting work well, honing/lapping preferred over high-gloss polishing.

Can A356/Al2O3/20p F be formed, bent or molded?

Cast by stir/rheocasting into sand, permanent-mould or squeeze-cast tooling; keep melt stirred and avoid long holding to prevent particle settling; not cold formable.

What is the maximum service temperature of A356/Al2O3/20p F?

A356/Al2O3/20p F is rated for continuous use to about 200°C (392 °F), and briefly to 300°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A356/Al2O3/20p T6 and A356/Al2O3/20p F?

T6 is the default condition — standard delivery condition for structural and brake/piston applications: peak strength with maximum stiffness benefit from the alumina. F: lowest-cost condition for non-critical wear parts where stiffness and CTE, not strength, drive the design. Yield strength is 290 MPa in T6 versus 125 MPa in F.

Sources

  1. Duralcan Aluminum Matrix Composites — cast composite property data (F3A/W6A series) — Alcan/Duralcan (1995)
  2. ASM Handbook Vol. 21: Composites — Discontinuously Reinforced Aluminum — ASM International (2001)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys (A356 matrix data) — ASM International (1990)
  4. GB/T 1173 (A356 / ZL101A matrix basis) — SAC (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.