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Precious Metal Pd99.9 vs Pt95Rh5 gauze

Precious Metal · grade comparison

Precious Metal Pd99.9 and Pt95Rh5 gauze are both precious metal grades. Pt95Rh5 gauze is the stronger of the two: yield strength 220 MPa (31.9 ksi) against 55 MPa (7.98 ksi) for Pd99.9, about 4.0 times as much; tensile strength follows at 420 MPa (60.9 ksi) vs 180 MPa (26.1 ksi). In exchange, Pd99.9 is the more ductile: elongation 35% versus 20% for Pt95Rh5 gauze, and Pt95Rh5 gauze is harder (85 HB vs 40 HB). Pd99.9 is lighter (12.02 g/cm³ vs 20.65 g/cm³ for Pt95Rh5 gauze) and Pt95Rh5 gauze is stiffer (180 GPa vs 121 GPa).

Pd99.9Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Pt95Rh5 gauzeChoose it when strength drives the design, or when the part sees heat.

Pd99.9 vs Pt95Rh5 gauze: properties

Pd99.9Pt95Rh5 gauze

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

121 GPa17.5 Msi
180 GPa26.1 Msi

Shear Modulus

44 GPa6.4 Msi
65 GPa9.4 Msi

Bulk Modulus

180 GPa26.1 Msi
240 GPa34.8 Msi

Tensile Strength (Ultimate)

180 MPa26.1 ksi
420 MPa60.9 ksi

Yield Strength (0.2% offset)

55 MPa8 ksi
220 MPa31.9 ksi

Elongation at Break

35%
20%

Reduction in Area

70%
—

Shear Strength

125 MPa18.1 ksi
210 MPa30.5 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
150 MPa21.8 ksi

Hardness, Brinell

40 HB
85 HB

Hardness, Vickers

40 HV
95 HV

Same in both: Poisson's Ratio 0.39

Physical

Density and transition temperatures.

Density

12.02 g/cm³0.43 lb/in³
20.65 g/cm³0.75 lb/in³

Melting Point (Solidus)

1,555°C2,831 °F
1,785°C3,245 °F

Liquidus Temperature

1,555°C2,831 °F
1,800°C3,272 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

71.8 W/m·K41.5 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Specific Heat Capacity

244 J/kg·K0.06 BTU/lb·°F
135 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
9 µm/m·K5 µin/in·°F

Latent Heat of Fusion

157 J/g67.5 BTU/lb
114 J/g49 BTU/lb

Max Service Temperature (continuous)

500°C932 °F
950°C1,742 °F

Min Service Temperature

-253°C-423 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

16 % IACS
9.8 % IACS

Electrical Resistivity

1.08×10⁻⁷ Ω·m4.25 µΩ·in
1.76×10⁻⁷ Ω·m6.93 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

92 / 100
99 / 100

Same in both: Galvanic Potential (seawater, vs SCE) 0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

30%
25%

Weldability

80 / 100
85 / 100

Formability (cold)

95 / 100
90 / 100

Castability

65 / 100
50 / 100

Brazeability / Solderability

85 / 100
80 / 100

Same in both: Machinability 30 / 100 · Polishability 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60,000 MJ/kg2.58×10⁷ BTU/lb
250,000 MJ/kg1.07×10⁸ BTU/lb

Embodied Carbon (primary production)

3,900 kg CO₂/kg
14,000 kg CO₂/kg

Typical Recycled Content

28%
60%

Same in both: Embodied Water 250,000 L/kg29,957 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

15 kN·m/kg
20 kN·m/kg

Specific Stiffness (E / density)

10.1 MN·m/kg
8.7 MN·m/kg

Modulus of Resilience

13 kJ/m³
134 kJ/m³

Thermal Diffusivity

24.5 mm²/s
14.3 mm²/s

Thermal Shock Resistance Index

9
10

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scalePd99.9Pt95Rh5 gauze

Manufacturing and finishing

CapabilityPd99.9Pt95Rh5 gauze
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pd99.9 vs Pt95Rh5 gauze — frequently asked

Is Pt95Rh5 gauze stronger than Pd99.9?

Yes. Pt95Rh5 gauze has a typical yield strength of 220 MPa (31.9 ksi) against 55 MPa (7.98 ksi) for Pd99.9 — about 4.0 times as much. Tensile strength is 420 MPa (60.9 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, Pd99.9 or Pt95Rh5 gauze?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Pd99.9 or Pt95Rh5 gauze?

Pt95Rh5 gauze. Its weldability rates excellent (85/100) against very good (80/100) for Pd99.9.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pd99.9 and Pt95Rh5 gauze side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.