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Precious Metal Pd60Ag40 vs Pd99.9

Precious Metal · grade comparison

Precious Metal Pd60Ag40 and Pd99.9 are both precious metal grades. Pd60Ag40 is the stronger of the two: yield strength 180 MPa (26.1 ksi) against 55 MPa (7.98 ksi) for Pd99.9, about 3.3 times as much; tensile strength follows at 415 MPa (60.2 ksi) vs 180 MPa (26.1 ksi). In exchange, Pd99.9 is the more ductile: elongation 35% versus 30% for Pd60Ag40, and Pd60Ag40 is harder (80 HB vs 40 HB). Pd60Ag40 is lighter (11.35 g/cm³ vs 12.02 g/cm³ for Pd99.9) and Pd99.9 is stiffer (121 GPa vs 110 GPa).

Pd60Ag40Choose it when strength drives the design, or when weight is the constraint.

Pd99.9Choose it when the part is bent, formed or impact-loaded.

Pd60Ag40 vs Pd99.9: properties

Pd60Ag40Pd99.9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
121 GPa17.5 Msi

Shear Modulus

40 GPa5.8 Msi
44 GPa6.4 Msi

Bulk Modulus

145 GPa21 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.37
0.39

Tensile Strength (Ultimate)

415 MPa60.2 ksi
180 MPa26.1 ksi

Yield Strength (0.2% offset)

180 MPa26.1 ksi
55 MPa8 ksi

Elongation at Break

30%
35%

Reduction in Area

65%
70%

Compressive Strength

185 MPa26.8 ksi
—

Shear Strength

265 MPa38.4 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
90 MPa13.1 ksi

Hardness, Brinell

80 HB
40 HB

Hardness, Rockwell B

44 HRB
—

Hardness, Vickers

85 HV
40 HV

Physical

Density and transition temperatures.

Density

11.35 g/cm³0.41 lb/in³
12.02 g/cm³0.43 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,555°C2,831 °F

Liquidus Temperature

1,330°C2,426 °F
1,555°C2,831 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
71.8 W/m·K41.5 BTU/hr·ft·°F

Specific Heat Capacity

240 J/kg·K0.06 BTU/lb·°F
244 J/kg·K0.06 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14.5 µm/m·K8.1 µin/in·°F
11.8 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

136 J/g58.5 BTU/lb
157 J/g67.5 BTU/lb

Min Service Temperature

-200°C-328 °F
-253°C-423 °F

Same in both: Max Service Temperature (continuous) 500°C932 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.1 % IACS
16 % IACS

Electrical Resistivity

4.2×10⁻⁷ Ω·m16.5 µΩ·in
1.08×10⁻⁷ Ω·m4.25 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

0.2 V
0.25 V

Same in both: Corrosion Resistance 92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
30%

Weldability

75 / 100
80 / 100

Formability (cold)

90 / 100
95 / 100

Castability

70 / 100
65 / 100

Same in both: Brazeability / Solderability 85 / 100 · Polishability 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

44,000 MJ/kg1.89×10⁷ BTU/lb
60,000 MJ/kg2.58×10⁷ BTU/lb

Embodied Carbon (primary production)

2,400 kg CO₂/kg
3,900 kg CO₂/kg

Typical Recycled Content

60%
28%

Embodied Water

—
250,000 L/kg29,957 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

37 kN·m/kg
15 kN·m/kg

Specific Stiffness (E / density)

9.7 MN·m/kg
10.1 MN·m/kg

Modulus of Resilience

147 kJ/m³
13 kJ/m³

Thermal Diffusivity

7.3 mm²/s
24.5 mm²/s

Thermal Shock Resistance Index

5
9

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scalePd99.9Pd60Ag40

Manufacturing and finishing

CapabilityPd60Ag40Pd99.9
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pd60Ag40 vs Pd99.9 — frequently asked

Is Pd60Ag40 stronger than Pd99.9?

Yes. Pd60Ag40 has a typical yield strength of 180 MPa (26.1 ksi) against 55 MPa (7.98 ksi) for Pd99.9 — about 3.3 times as much. Tensile strength is 415 MPa (60.2 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, Pd60Ag40 or Pd99.9?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pd60Ag40 or Pd99.9?

Pd60Ag40. Its machinability rates fair (35/100) against poor (30/100) for Pd99.9; for welding the order is Pd99.9 first (very good, 80/100) then Pd60Ag40 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pd60Ag40 and Pd99.9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.