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Precious Metal Pd99.9 vs PdCu

Precious Metal · grade comparison

Precious Metal Pd99.9 and PdCu are both precious metal grades. PdCu is the stronger of the two: yield strength 240 MPa (34.8 ksi) against 55 MPa (7.98 ksi) for Pd99.9, about 4.4 times as much; tensile strength follows at 500 MPa (72.5 ksi) vs 180 MPa (26.1 ksi). In exchange, Pd99.9 is the more ductile: elongation 35% versus 28% for PdCu, and PdCu is harder (130 HB vs 40 HB). PdCu is lighter (10.4 g/cm³ vs 12.02 g/cm³ for Pd99.9) and PdCu is stiffer (130 GPa vs 121 GPa). On the shop floor, Pd99.9 welds better (very good vs good).

Pd99.9Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

PdCuChoose it when strength drives the design, or when weight is the constraint.

Pd99.9 vs PdCu: properties

Pd99.9PdCu

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

121 GPa17.5 Msi
130 GPa18.9 Msi

Shear Modulus

44 GPa6.4 Msi
48 GPa7 Msi

Bulk Modulus

180 GPa26.1 Msi
155 GPa22.5 Msi

Poisson's Ratio

0.39
0.37

Tensile Strength (Ultimate)

180 MPa26.1 ksi
500 MPa72.5 ksi

Yield Strength (0.2% offset)

55 MPa8 ksi
240 MPa34.8 ksi

Elongation at Break

35%
28%

Reduction in Area

70%
—

Shear Strength

125 MPa18.1 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
200 MPa29 ksi

Hardness, Brinell

40 HB
130 HB

Hardness, Vickers

40 HV
140 HV

Physical

Density and transition temperatures.

Density

12.02 g/cm³0.43 lb/in³
10.4 g/cm³0.38 lb/in³

Melting Point (Solidus)

1,555°C2,831 °F
1,000°C1,832 °F

Liquidus Temperature

1,555°C2,831 °F
1,020°C1,868 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

71.8 W/m·K41.5 BTU/hr·ft·°F
25 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

244 J/kg·K0.06 BTU/lb·°F
300 J/kg·K0.07 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
14 µm/m·K7.8 µin/in·°F

Latent Heat of Fusion

157 J/g67.5 BTU/lb
176 J/g75.7 BTU/lb

Min Service Temperature

-253°C-423 °F
-200°C-328 °F

Same in both: Max Service Temperature (continuous) 500°C932 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

16 % IACS
5 % IACS

Electrical Resistivity

1.08×10⁻⁷ Ω·m4.25 µΩ·in
3.5×10⁻⁷ Ω·m13.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

0.25 V
0.2 V

Corrosion Resistance

92 / 100
85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

80 / 100
65 / 100

Formability (cold)

95 / 100
85 / 100

Castability

65 / 100
70 / 100

Same in both: Machinability 30 / 100 · Machinability Rating (AISI 1212 = 100 %) 30% · Brazeability / Solderability 85 / 100 · Polishability 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60,000 MJ/kg2.58×10⁷ BTU/lb
70,000 MJ/kg3.01×10⁷ BTU/lb

Embodied Carbon (primary production)

3,900 kg CO₂/kg
2,500 kg CO₂/kg

Embodied Water

250,000 L/kg29,957 gal/lb
60,000 L/kg7,190 gal/lb

Typical Recycled Content

28%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

15 kN·m/kg
48 kN·m/kg

Specific Stiffness (E / density)

10.1 MN·m/kg
12.5 MN·m/kg

Modulus of Resilience

13 kJ/m³
222 kJ/m³

Thermal Diffusivity

24.5 mm²/s
8 mm²/s

Thermal Shock Resistance Index

9
7

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scalePd99.9PdCu

Manufacturing and finishing

CapabilityPd99.9PdCu
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pd99.9 vs PdCu — frequently asked

Is PdCu stronger than Pd99.9?

Yes. PdCu has a typical yield strength of 240 MPa (34.8 ksi) against 55 MPa (7.98 ksi) for Pd99.9 — about 4.4 times as much. Tensile strength is 500 MPa (72.5 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, Pd99.9 or PdCu?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Pd99.9 or PdCu?

Pd99.9. Its weldability rates very good (80/100) against good (65/100) for PdCu.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pd99.9 and PdCu side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.