FabDigitFabDigit

PEI vs PMMA

Polymer · grade comparison

PEI and PMMA are both polymer grades. PEI is the stronger of the two: yield strength 105 MPa (15.2 ksi) against 68 MPa (9.86 ksi) for PMMA, about 54% more; tensile strength follows at 105 MPa (15.2 ksi) vs 70 MPa (10.2 ksi). PEI is the more ductile: elongation 60% versus 4.5% for PMMA. PMMA is lighter (1.19 g/cm³ vs 1.27 g/cm³ for PEI) and PEI runs hotter in service (170°C vs 70°C continuous). On the shop floor, PMMA sits in a lower cost tier (budget, $) than PEI (specialty, $$$$$).

PEIChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

PMMAChoose it when weight is the constraint, or when cost is the deciding factor.

PEI vs PMMA: properties

PEIPMMA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

1.2 GPa0.17 Msi
1.2 GPa0.17 Msi

Bulk Modulus

4 GPa0.55 Msi
6 GPa0.81 Msi

Poisson's Ratio

0.36
0.37

Tensile Strength (Ultimate)

105 MPa15.2 ksi
70 MPa10.2 ksi

Yield Strength (0.2% offset)

105 MPa15.2 ksi
68 MPa9.9 ksi

Elongation at Break

60%
4.5%

Compressive Strength

140 MPa20.3 ksi
110 MPa16 ksi

Compressive Modulus

3 GPa0.44 Msi
3.1 GPa0.45 Msi

Flexural Strength

150 MPa21.8 ksi
100 MPa14.5 ksi

Flexural Modulus

3.3 GPa0.48 Msi
3.1 GPa0.45 Msi

Shear Strength

85 MPa12.3 ksi
60 MPa8.7 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
1.2 MPa·√m1.1 ksi·√in

Izod Impact, Notched

53 J/m0.99 ft·lbf/in
18 J/m0.34 ft·lbf/in

Hardness, Shore D

87 Shore D
89 Shore D

Hardness, Rockwell M

109 HRM
92 HRM

Hardness, Rockwell R

125 HRR
—

Same in both: Elastic (Young's) Modulus 3.2 GPa0.46 Msi

Physical

Density and transition temperatures.

Density

1.27 g/cm³0.05 lb/in³
1.19 g/cm³0.04 lb/in³

Glass Transition (Tg)

217°C423 °F
105°C221 °F

Water Absorption (24 h)

0.25%
0.3%

Water Absorption (Saturation)

1.25%
2%

Refractive Index

1.66
1.491

Light Transmission

78%
92%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.19 W/m·K0.11 BTU/hr·ft·°F

Specific Heat Capacity

1,100 J/kg·K0.26 BTU/lb·°F
1,470 J/kg·K0.35 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

55 µm/m·K30.6 µin/in·°F
70 µm/m·K38.9 µin/in·°F

Max Service Temperature (continuous)

170°C338 °F
70°C158 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

210°C410 °F
96°C205 °F

Heat Deflection Temp. @ 1.8 MPa

200°C392 °F
88°C190 °F

Vicat Softening Point (B50)

219°C426 °F
105°C221 °F

Limiting Oxygen Index

47%
18%

Max Service Temperature (short-term)

200°C392 °F
95°C203 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁵ Ω·m3.94×10²² µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

33 kV/mm838 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

3.15
2.7

Dissipation Factor (1 MHz)

0.0013
0.02

Volume Resistivity

1×10¹⁷ Ω·cm
1×10¹⁵ Ω·cm

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁵ Ω

Comparative Tracking Index (CTI)

175 V
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
80 / 100

UV / Weathering Resistance

40 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
70 / 100

Weldability

60 / 100
55 / 100

Polishability

70 / 100
96 / 100

Mold Shrinkage

0.6%
0.5%

Melt Flow Rate

9 g/10 min
2 g/10 min

Processing Melt Temperature (typ.)

370°C698 °F
240°C464 °F

Mold Temperature (typ.)

150°C302 °F
70°C158 °F

Same in both: Formability (cold) 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
101 MJ/kg43,422 BTU/lb

Embodied Carbon (primary production)

9 kg CO₂/kg
6.4 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
280 L/kg33.6 gal/lb

Typical Recycled Content

0%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

83 kN·m/kg
59 kN·m/kg

Specific Stiffness (E / density)

2.5 MN·m/kg
2.7 MN·m/kg

Modulus of Resilience

1,723 kJ/m³
723 kJ/m³

Thermal Diffusivity

0.2 mm²/s
0.1 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePEIPMMA

Manufacturing and finishing

CapabilityPEIPMMA
3D printingYes—
Default conditionUnfilled (1000)Extruded
Relative cost$$$$$ Specialty$ Budget
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm
Conductive CoatingYes—
Dyeing (Nylon)Yes—
Primer CoatingYes—
Tinted CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

Both are offered for CNC machining, Sheet metal and Injection molding. They share 6 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Painting, Soft Touch Coating, Spray Painting, UV Coating.

PEI vs PMMA — frequently asked

Is PEI stronger than PMMA?

Yes. PEI has a typical yield strength of 105 MPa (15.2 ksi) against 68 MPa (9.86 ksi) for PMMA — about 54% more. Tensile strength is 105 MPa (15.2 ksi) vs 70 MPa (10.2 ksi).

Which is cheaper, PEI or PMMA?

PMMA is the lower-cost material: it sits in the budget tier ($) while PEI is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PEI or PMMA?

PMMA. Its machinability rates very good (70/100) against good (65/100) for PEI; for welding the order is PEI first (good, 60/100) then PMMA (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PEI and PMMA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.