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PBSA vs PHBH

Polymer · grade comparison

PBSA and PHBH are both polymer grades. PHBH is the stronger of the two: yield strength 18 MPa (2.61 ksi) against 13 MPa (1.89 ksi) for PBSA, about 38% more. In exchange, PBSA is the more ductile: elongation 700% versus 150% for PHBH, and PHBH is harder (58 Shore D vs 45 Shore D). PHBH is lighter (1.2 g/cm³ vs 1.24 g/cm³ for PBSA) and PHBH is stiffer (0.8 GPa vs 0.22 GPa). On the shop floor, PHBH machines more easily (fair vs poor), PBSA welds better (excellent vs very good), and PBSA sits in a lower cost tier (standard, $$) than PHBH (premium, $$$).

PBSAChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

PHBHChoose it when strength drives the design, or when weight is the constraint.

PBSA vs PHBH: properties

PBSAPHBH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.22 GPa0.03 Msi
0.8 GPa0.12 Msi

Poisson's Ratio

0.44
0.4

Tensile Strength (Ultimate)

22 MPa3.2 ksi
23 MPa3.3 ksi

Yield Strength (0.2% offset)

13 MPa1.9 ksi
18 MPa2.6 ksi

Elongation at Break

700%
150%

Flexural Strength

10 MPa1.5 ksi
25 MPa3.6 ksi

Flexural Modulus

0.24 GPa0.03 Msi
0.85 GPa0.12 Msi

Izod Impact, Notched

600 J/m11.2 ft·lbf/in
60 J/m1.1 ft·lbf/in

Hardness, Shore A

93 Shore A
—

Hardness, Shore D

45 Shore D
58 Shore D

Hardness, Rockwell R

70 HRR
90 HRR

Tear Strength

90 kN/m514 lbf/in
—

Physical

Density and transition temperatures.

Density

1.24 g/cm³0.04 lb/in³
1.2 g/cm³0.04 lb/in³

Melting Temperature (Tm)

90°C194 °F
140°C284 °F

Glass Transition (Tg)

-43°C-45 °F
1°C34 °F

Water Absorption (Saturation)

1.2%
1%

Refractive Index

1.47
—

Light Transmission

85%
—

Same in both: Water Absorption (24 h) 0.4%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,850 J/kg·K0.44 BTU/lb·°F
1,600 J/kg·K0.38 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
120 µm/m·K66.7 µin/in·°F

Max Service Temperature (continuous)

55°C131 °F
80°C176 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Heat Deflection Temp. @ 0.45 MPa

60°C140 °F
100°C212 °F

Vicat Softening Point (B50)

68°C154 °F
95°C203 °F

Max Service Temperature (short-term)

70°C158 °F
110°C230 °F

Heat Deflection Temp. @ 1.8 MPa

—
55°C131 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F · Limiting Oxygen Index 21%

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Constant (1 MHz)

3.3
3

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Dissipation Factor (1 MHz)

—
0.02

Same in both: Dielectric Strength 20 kV/mm508 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
60 / 100

UV / Weathering Resistance

30 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
45 / 100

Weldability

88 / 100
70 / 100

Formability (cold)

85 / 100
60 / 100

Polishability

35 / 100
40 / 100

Mold Shrinkage

1.4%
1.5%

Melt Flow Rate

5 g/10 min
8 g/10 min

Mold Temperature (typ.)

25°C77 °F
50°C122 °F

Same in both: Processing Melt Temperature (typ.) 160°C320 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

—
350 L/kg41.9 gal/lb

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

18 kN·m/kg
19 kN·m/kg

Specific Stiffness (E / density)

0.2 MN·m/kg
0.7 MN·m/kg

Modulus of Resilience

384 kJ/m³
203 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePHBHPBSA

Manufacturing and finishing

CapabilityPBSAPHBH
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

PBSA vs PHBH — frequently asked

Is PHBH stronger than PBSA?

Yes. PHBH has a typical yield strength of 18 MPa (2.61 ksi) against 13 MPa (1.89 ksi) for PBSA — about 38% more. Tensile strength is 23 MPa (3.34 ksi) vs 22 MPa (3.19 ksi).

Which is cheaper, PBSA or PHBH?

PBSA is the lower-cost material: it sits in the standard tier ($$) while PHBH is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PBSA or PHBH?

PHBH. Its machinability rates fair (45/100) against poor (25/100) for PBSA; for welding the order is PBSA first (excellent, 88/100) then PHBH (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PBSA and PHBH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.