HIPS vs PC-ABS
Polymer · grade comparison
HIPS and PC-ABS are both polymer grades. PC-ABS is the stronger of the two: yield strength 55 MPa (7.98 ksi) against 24 MPa (3.48 ksi) for HIPS, about 129% more; tensile strength follows at 56 MPa (8.12 ksi) vs 26 MPa (3.77 ksi). PC-ABS is the more ductile: elongation 90% versus 40% for HIPS. HIPS is lighter (1.05 g/cm³ vs 1.15 g/cm³ for PC-ABS) and PC-ABS is stiffer (2.4 GPa vs 2 GPa). On the shop floor, HIPS sits in a lower cost tier (budget, $) than PC-ABS (standard, $$).
HIPSChoose it when weight is the constraint, or when cost is the deciding factor.
PC-ABSChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
HIPS vs PC-ABS: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Flexural Strength
Flexural Modulus
Fracture Toughness (K_IC)
Izod Impact, Notched
Hardness, Shore D
Hardness, Rockwell R
Compressive Modulus
Shear Strength
Hardness, Rockwell M
Physical
Density and transition temperatures.
Density
Glass Transition (Tg)
Water Absorption (24 h)
Water Absorption (Saturation)
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Heat Deflection Temp. @ 0.45 MPa
Heat Deflection Temp. @ 1.8 MPa
Vicat Softening Point (B50)
Limiting Oxygen Index
Max Service Temperature (short-term)
Same in both: Specific Heat Capacity 1,400 J/kg·K0.33 BTU/lb·°F
Electrical
Conductivity and insulation.
Dielectric Strength
Dielectric Constant (1 MHz)
Dissipation Factor (1 MHz)
Comparative Tracking Index (CTI)
Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
UV / Weathering Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Weldability
Formability (cold)
Polishability
Mold Shrinkage
Melt Flow Rate
Processing Melt Temperature (typ.)
Mold Temperature (typ.)
Same in both: Machinability 65 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0
Strength versus weight
Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | HIPS | PC-ABS |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Injection molding | — | Yes |
| Default condition | — | Unfilled |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | — | 0.5 mm |
| Best machined surface | — | Ra 0.8 µm |
| Chrome Plating (Plastic) | — | Yes |
| EMI Shielding Coating | — | Yes |
| Painting | — | Yes |
| Soft Touch Coating | — | Yes |
| Spray Painting | — | Yes |
| UV Coating | — | Yes |
HIPS vs PC-ABS — frequently asked
Is PC-ABS stronger than HIPS?
Yes. PC-ABS has a typical yield strength of 55 MPa (7.98 ksi) against 24 MPa (3.48 ksi) for HIPS — about 129% more. Tensile strength is 56 MPa (8.12 ksi) vs 26 MPa (3.77 ksi).
Which is cheaper, HIPS or PC-ABS?
HIPS is the lower-cost material: it sits in the budget tier ($) while PC-ABS is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, HIPS or PC-ABS?
HIPS. Its weldability rates very good (80/100) against very good (72/100) for PC-ABS.
Ready to make it?
Upload a CAD file and FabDigit prices the part in HIPS and PC-ABS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.