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Kevlar 29 vs Vectran

Composite · grade comparison

Kevlar 29 and Vectran are both composite grades. Vectran is the stronger of the two: tensile strength 3,200 MPa (464 ksi) against 2,920 MPa (424 ksi) for Kevlar 29, about 10% more. Vectran is stiffer (75 GPa vs 70.5 GPa) and Kevlar 29 runs hotter in service (180°C vs 150°C continuous).

Kevlar 29Choose it when the part sees heat.

VectranChoose it when strength drives the design.

Kevlar 29 vs Vectran: properties

Kevlar 29Vectran

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70.5 GPa10.2 Msi
75 GPa10.9 Msi

Shear Modulus

2.2 GPa0.32 Msi
—

Poisson's Ratio

0.36
—

Tensile Strength (Ultimate)

2,920 MPa424 ksi
3,200 MPa464 ksi

Elongation at Break

3.6%
3.8%

Compressive Strength

400 MPa58 ksi
75 MPa10.9 ksi

Shear Strength

—
45 MPa6.5 ksi

Physical

Density and transition temperatures.

Density

1.44 g/cm³0.05 lb/in³
1.4 g/cm³0.05 lb/in³

Glass Transition (Tg)

360°C680 °F
110°C230 °F

Water Absorption (24 h)

4%
0.05%

Water Absorption (Saturation)

7%
0.1%

Melting Temperature (Tm)

—
330°C626 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.3 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,420 J/kg·K0.34 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

-2 µm/m·K-1.1 µin/in·°F
-4.8 µm/m·K-2.7 µin/in·°F

Max Service Temperature (continuous)

180°C356 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Limiting Oxygen Index

29%
28%

Max Service Temperature (short-term)

250°C482 °F
220°C428 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Constant (1 MHz)

4
3.2

Dissipation Factor (1 MHz)

0.02
0.003

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁴ Ω·cm

Dielectric Strength

—
30 kV/mm762 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

65 / 100
92 / 100

UV / Weathering Resistance

20 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Polishability

20 / 100
—

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

270 MJ/kg116,079 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
11 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2,028 kN·m/kg
2,286 kN·m/kg

Specific Stiffness (E / density)

49 MN·m/kg
53.6 MN·m/kg

Thermal Diffusivity

0 mm²/s
0.2 mm²/s

Thermal Shock Resistance Index

-1
-3

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityKevlar 29Vectran
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Kevlar 29 vs Vectran — frequently asked

Is Vectran stronger than Kevlar 29?

Yes. Vectran has a typical tensile strength of 3,200 MPa (464 ksi) against 2,920 MPa (424 ksi) for Kevlar 29 — about 10% more.

Which is cheaper, Kevlar 29 or Vectran?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Kevlar 29 over Vectran?

Pick Kevlar 29 when the part sees heat. Pick Vectran when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Kevlar 29 and Vectran side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.