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Kevlar 149 vs Vectran

Composite · grade comparison

Kevlar 149 and Vectran are both composite grades. Kevlar 149 is the stronger of the two: tensile strength 3,400 MPa (493 ksi) against 3,200 MPa (464 ksi) for Vectran, about 6% more. In exchange, Vectran is the more ductile: elongation 3.8% versus 1.5% for Kevlar 149. Vectran is lighter (1.4 g/cm³ vs 1.47 g/cm³ for Kevlar 149) and Kevlar 149 is stiffer (175 GPa vs 75 GPa).

Kevlar 149Choose it when strength drives the design, or when the part sees heat.

VectranChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Kevlar 149 vs Vectran: properties

Kevlar 149Vectran

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

175 GPa25.4 Msi
75 GPa10.9 Msi

Shear Modulus

2 GPa0.29 Msi
—

Poisson's Ratio

0.36
—

Tensile Strength (Ultimate)

3,400 MPa493 ksi
3,200 MPa464 ksi

Elongation at Break

1.5%
3.8%

Compressive Strength

400 MPa58 ksi
75 MPa10.9 ksi

Shear Strength

—
45 MPa6.5 ksi

Physical

Density and transition temperatures.

Density

1.47 g/cm³0.05 lb/in³
1.4 g/cm³0.05 lb/in³

Glass Transition (Tg)

360°C680 °F
110°C230 °F

Water Absorption (24 h)

1%
0.05%

Water Absorption (Saturation)

1.5%
0.1%

Melting Temperature (Tm)

—
330°C626 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.05 W/m·K0.03 BTU/hr·ft·°F
0.3 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,420 J/kg·K0.34 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

-4 µm/m·K-2.2 µin/in·°F
-4.8 µm/m·K-2.7 µin/in·°F

Max Service Temperature (continuous)

180°C356 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Limiting Oxygen Index

29%
28%

Max Service Temperature (short-term)

300°C572 °F
220°C428 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Constant (1 MHz)

4
3.2

Dissipation Factor (1 MHz)

0.01
0.003

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁴ Ω·cm

Dielectric Strength

—
30 kV/mm762 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

65 / 100
92 / 100

UV / Weathering Resistance

25 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Polishability

25 / 100
—

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

285 MJ/kg122,528 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
11 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2,313 kN·m/kg
2,286 kN·m/kg

Specific Stiffness (E / density)

119 MN·m/kg
53.6 MN·m/kg

Thermal Diffusivity

0 mm²/s
0.2 mm²/s

Thermal Shock Resistance Index

0
-3

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityKevlar 149Vectran
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Kevlar 149 vs Vectran — frequently asked

Is Kevlar 149 stronger than Vectran?

Yes. Kevlar 149 has a typical tensile strength of 3,400 MPa (493 ksi) against 3,200 MPa (464 ksi) for Vectran — about 6% more.

Which is cheaper, Kevlar 149 or Vectran?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Kevlar 149 over Vectran?

Pick Kevlar 149 when strength drives the design, or when the part sees heat. Pick Vectran when the part is bent, formed or impact-loaded, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Kevlar 149 and Vectran side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.